通过预测刀具寿命在锻压机生产线上节省了 120 万美元
技术
- 分析与建模 - 预测分析
- 功能应用 - 远程监控系统
- 传感器 - 声学传感器
- 传感器 - 温度传感器
- 传感器 - 振动传感器
适用行业
- 设备与机械
适用功能
- 维护
用例
- 预测性维护
客户
未公开
关于客户
一家全球领先的锻造公司，总部位于浦那，拥有 10000 名全球员工。拥有超过五年专业知识的汽车行业的主要贡献者。
挑战
该公司的主要冲压生产线有一台圆锯机，可将金属棒精确切割成预定长度，以便在熔炉中进一步加热。然后将切割件送入锻造线以制造汽车部件。切割件的长度和垂直度对于获得优质锻件至关重要。
据观察，圆锯在切割金属棒时未能保持精确的长度和垂直度，导致严重的废品。这是一个严重的问题，日常预防性维护无法克服它。
解决方案
INDUSTRIAL DATA ENABLER 安装在圆锯机附近的齿轮箱上，实时监测三轴振动、温度和声学。其边缘技术分析振动数据，并在振动超过设定限制的瞬间通知生产和维护人员。 IDE 捕获了圆锯机齿轮箱的振动。
收集的数据
Vibration
运营影响
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