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891 case studies
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Time Sensitive Networking
Time Sensitive Networking
Time Sensitive Networking
National Instruments
For industrial applications such as process and machine control to run smoothly, there is a need to ensure that there is low communication latency and minimal jitter in order to meet closed loop control requirements.


Industries: Fast Moving Consumer GoodsMachinery
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Mass CustomizationOverall Equipment Effectiveness
Hardware:
Services:
Controlling and Monitoring Microgrids
Controlling and Monitoring Microgrids
Controlling and Monitoring Microgrids
National Instruments
Microgrid topologies offer several advantages over large traditional grids including increased resiliency and easier integration of distributed renewables. However, some challenges such as maintaining scalability and interoperability between diffferent vendors and connectivity protocol standards are challenges that have to be overcome in order to reap the benefits of such a system.


Industries: Renewable EnergySmart Grid
Functions: Environmental Health & SafetyResearch & Development
Capabilities: Energy ManagementPredictive MaintenanceRemote Access & Control
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A Smarter Brain for Your Train…
A Smarter Brain for Your Train…
A Smarter Brain for Your Train…
Intel
Have you ever felt overloaded by too much sensory input? The results can be problematic, even risky if you’re driving at the time. The same holds true for trains, ships, oil rigs, and many other industrial assets. The data processing challenges on these complex machines are growing rapidly as the number of sensors increases; yet so are the opportunities to transform operations by using all the available data effectively. A modern locomotive, for example, has as many as 200 sensors generating more than a billion data points per second.


Industries: Rail & MetroShipping
Functions: Information TechnologyOperations & Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment EffectivenessPredictive Maintenance
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Predictive Maintenance Drives Smarter Fleet Management
Predictive Maintenance Drives Smarter Fleet Management
Predictive Maintenance Drives Smarter Fleet Management
Intel
Fleet managers are turning to predictive analytics to stay on top of maintenance and mitigate part failures before they happen. However, managing the large amount of new data generated by vehicle sensors is challenging.


Industries: Heavy VehicleLogistics
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData VisualizationOverall Equipment Effectiveness
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Improving Vending Machine Profitability with the Internet of Things (IoT)
Improving Vending Machine Profitability with the Internet of Things (IoT)
Improving Vending Machine Profitability with the Internet of Things (IoT)
Intel
The vending industry is undergoing a sea change, taking advantage of new technologies to go beyond just delivering snacks to creating a new retail location. Intelligent vending machines can be found in many public locations as well as company facilities, selling different types of goods and services, including even computer accessories, gold bars, tickets, and office supplies. With increasing sophistication, they may also provide time- and location-based data pertaining to sales, inventory, and customer preferences. But at the end of the day, vending machine operators know greater profitability is driven by higher sales and lower operating costs.


Industries: Food & Beverage
Functions: Information TechnologyOperations & Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
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System 800xA at Indian Cement Plants
System 800xA at Indian Cement Plants
System 800xA at Indian Cement Plants
ABB
Chettinad Cement recognized that further efficiencies could be achieved in its cement manufacturing process. It looked to investing in comprehensive operational and control technologies to manage and derive productivity and energy efficiency gains from the assets on Line 2, their second plant in India.


Industries: Plastics & Rubber
Functions: Production & Manufacturing Engineering
Capabilities: Energy ManagementOverall Equipment Effectiveness
Hardware:
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Plastic Spoons Case study: Injection Moulding
Plastic Spoons Case study: Injection Moulding
Plastic Spoons Case study: Injection Moulding
ABB
In order to meet customer expectations by supplying a wide variety of packaging units, from 36 to 1000 spoons per package, a new production and packaging line needed to be built. DeSter wanted to achieve higher production capacity, lower cycle time and a high degree of operator friendliness with this new production line.


Industries: Plastics & Rubber
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Overall Equipment EffectivenessQuality Assurance & Control
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Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Intel
Of the 70 million corporate washrooms, 20 percent are equipped with environmentally unfriendly, inefficient, and unhygienic hand-dryers and around 80 percent offer expensive paper towels that create three million tons of waste. As such, reducing building management costs, boosting facility efficiencies, and cutting energy use is very lucrative. SAVORTEX has built the world's first IoT-enabled messaging hand-dryer to disrupt this inefficient sector and transform corporate washrooms into smart spaces. Built on Intel® technology, the SAVORTEX AdDryer* uses the Internet of Things (IoT) to deliver waste savings, alert cleaners to washroom needs based on usage, and engage consumers with tailored, high-definition video messages, allowing enterprises to transform costly commercial washrooms into connected, hygienic, and sustainable revenue-producing assets.ChallengesIngrained issues: High costs, inefficient maintenance, and energy consumption in washrooms make them difficult to manage. SAVORTEX wanted to solve multiple problems at once.Excessive waste: The prevalent drying choice of expensive paper towels significantly impacts the environment in both manufacture and disposal.Status quo: Conventional brushed-motor hand-dryers are energy-hungry and have a short life-expectancy so are costly to run, but finding budget to deploy new solutions on the necessary scale can be difficult.


Industries: ConstructionFurniture & Home
Functions: Environmental Health & SafetyProduct Development
Capabilities: Asset Tracking & MonitoringData VisualizationRemote Access & Control
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RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
ABB
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.


Industries: Automotive
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementData VisualizationPredictive Maintenance
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American Eagle Achieves LEED with GE LED Lighting Fixtures
American Eagle Achieves LEED with GE LED Lighting Fixtures
American Eagle Achieves LEED with GE LED Lighting Fixtures
General Electric (GE)
American Eagle Outfitters (AEO) was in the process of building a new distribution center. The AEO facility management team decided to look at alternate options for lighting layout that could provide energy and maintenance savings. AEO would need a full-time maintenance employee just to replace burned-out fluorescent tubes.


Industries: Fast Moving Consumer Goods
Functions: Operations & MaintenanceWarehouse Management
Capabilities: Energy Management
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Improving connectivity to remote areas with Rennicks MTS
Improving connectivity to remote areas with Rennicks MTS
Improving connectivity to remote areas with Rennicks MTS
Eseye
Rennicks’ solutions experienced issues with communications in Scotland, where poor network coverage in remote locations was causing problems for some of its Variable Message Signs (VMS). Loss of connectivity meant more site visits had to be made to manually adjust signs, which was proving to be costly while the root cause of the problem was not being addressed.


Industries: Smart City
Functions: Operations & Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
Hardware:
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Process Control System Support
Process Control System Support
Process Control System Support
Auvesy
In many automated production facilities, changes are made to SIMATIC PCS 7 projects on a daily basis, with individual processes often optimised by multiple workers due to shift changes. Documentation is key here, as this keeps workers informed about why a change was made. Furthermore, SIMATIC PCS 7 installations are generally used in locations where documentation is required for audits and certification.The ability to track changes between two software projects is not only an invaluable aid during shift changes, but also when searching for errors or optimising a PCS 7 installation. Every change made to the system is labour-intensive and time-consuming. Moreover, there is also the risk that errors may occur. If a change is saved in the project, then the old version is lost unless a backup copy was created in advance. If no backup was created, it will no longer be possible to return to the previous state if and when programming errors occur.Each backup denotes a version used by the SIMATIC PCS 7 system to operate an installation. To correctly interpret a version, information is required on WHO changed WHAT, WHERE, WHEN and WHY:- Who created the version/who is responsible for the version?- Who released the version?- What was changed in the version i.e. in which block or module of the SIMATIC PCS 7 installation were the changes made?- When was the version created? Is this the latest version or is there a more recent version?- Why were the changes made to the version? If they are part of a regular maintenance cycle, then is the aim to fix an error or to improve production processes?- Is this particular version also the version currently being used in production?The fact that SIMATIC PCS 7 projects use extremely large quantities of data complicates the situation even further, and it can take a long time to load and save information as a result. Without a sustainable strategy for operating a SIMATIC PCS 7 installation, searching for the right software version can become extremely time-consuming and the installation may run inefficiently as a result.


Industries: Pharmaceuticals
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringCybersecurityData Acquisition & Management
Software:
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Revolutionary Care When and Where it is needed
Revolutionary Care When and Where it is needed
Revolutionary Care When and Where it is needed
Cisco
VITAS sees mobile technology as the key to better connecting patients and caregivers. “Mobile technology will allow us to communicate information and route caregivers quickly and efficiently,” says Patrick Hale, senior vice-president and CIO at VITAS. “But before attempting revolutionary work, we needed to lay down the infrastructure.”Due to fast growth, the company lacked a strong, consolidated network. By standardizing on Cisco network and communication solutions, VITAS gains the stability and visibility that it needs to introduce new applications that bring together patients, families, and top-quality healthcare services.


Industries: Healthcare
Functions: Information TechnologyLogistics
Capabilities: Data Acquisition & Management
Hardware:
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Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Eseye
Unite Students needed to find out where and when the most energy was being expended, so they could better devise strategies to reduce energy consumption. Key to this plan was a monitor that wasn’t intrusive to the business or the residents and that didn’t require releasing staff to take meter readings.


Industries: Construction
Functions: Operations & Maintenance
Capabilities: Asset Tracking & MonitoringEnergy ManagementFacility Climate Control
Hardware:
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Wearables for Connected Workers
Wearables for Connected Workers
Wearables for Connected Workers
Intel
Together, Honeywell and Intel have developed a IoT proof of concept (PoC) for the Connected Worker. The Connected Worker can take many forms - factory laborer, mine worker, first responder, firefighters and more. For each environment and worker role, a different selection of sensors may be appropriate to provide the most meaningful IoT-fueled dataset to represent that individual worker asset.As with most IoT solutions, it is critical to avoid being overwhelmed by a steady stream of meaningless data. Rather, it is essential to send select actionable intelligence to the cloud for visualization and customized alert notifications.The downside is that data from individual wearable devices - if viewed independently - can potentially cause false alarms and contribute to inefficiencies in a manpower as a result. Fusing sensor technology with big data processing (hub/gateway), analytics - all in the cloud - is the key to improving local intelligence as well as remote visualization of actionable intelligence.


Industries: Machinery
Functions: Environmental Health & SafetyHuman Resources
Capabilities: Data Acquisition & ManagementEnvironmental Health & SafetyRemote Access & Control
Hardware:
Software:
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Driving Digital Transformation: Emerald
Driving Digital Transformation: Emerald
Driving Digital Transformation: Emerald
Cisco
Emerald worked with Cisco to shrink the time to production for its manufacturing process automation system. The leadership team sought self-deployed solutions that would drastically decrease installation time, reduce complexity, and increase security.


Industries: Machinery
Functions: Operations & MaintenanceProduct Development
Capabilities: Infrastructure Access & SecurityOverall Equipment Effectiveness
Hardware:
Software:
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Driving Digital Transformation: Lordan
Driving Digital Transformation: Lordan
Driving Digital Transformation: Lordan
Cisco
Lordan needed a manufacturing automation system that could identify bottlenecks, reduce downtime and waste, and improve overall equipment effectiveness (OEE). Requirements included the ability to view overall throughput and track mission-critical manufacturing information in real time directly from the production floor, rather than rely on periodical assessments.


Industries: Machinery
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessQuality Assurance & Control
Hardware:
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Temperature monitoring for vaccine fridges
Temperature monitoring for vaccine fridges
Temperature monitoring for vaccine fridges
Eseye
Dulas wanted a way to improve the reliability of the cold chain, facilitating maintenance and ensuring fewer vaccines are spoiled. Dulas wanted an M2M solution which would enable them to record and report the temperature inside vaccine refrigerators.


Industries: Renewable Energy
Functions: Operations & MaintenanceQuality Assurance
Capabilities: Facility Climate ControlQuality Assurance & Control
Hardware:
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versiondog on the Trial of Big Bang
versiondog on the Trial of Big Bang
versiondog on the Trial of Big Bang
Auvesy
Backing up and monitoring of Industrial control system programs for the Large Hadron Collider (LHC) at CERN near Geneva, the world´s largest particle accelerator, has been entrusted to the data management system versiondog. The European Organization for Nuclear Research uses the system to manage the data of around 500 components, making versiondog one of CERN's standard technologies.


Industries: Machinery
Functions: Operations & MaintenanceResearch & Development
Capabilities: Data Acquisition & ManagementData VisualizationPredictive Maintenance
Hardware:
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A Smoother Ride on the Austrian Autobahn
A Smoother Ride on the Austrian Autobahn
A Smoother Ride on the Austrian Autobahn
Cisco
By connecting thousands of sensors to an extensive network, Austria's autobahn corporation, ASFINAG, has created a smart highway designed to clear traffic jams before they happen. Through the Internet of Everything, ASFINAG gets the data needed to keep roads safe and drivers happy.Challenge:• Gain data on road, traffic, and weather conditions• Communicate accurate information to drivers


Industries: Smart City
Functions: Environmental Health & SafetyOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
Hardware:
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Digital Manufacturing Powers a Better Way to Build Trucks
Digital Manufacturing Powers a Better Way to Build Trucks
Digital Manufacturing Powers a Better Way to Build Trucks
Cisco
• Deliver customized vehicles for consumers, better and faster • Control costs by boosting manufacturing efficiency • Improve agility and scalability to support innovation and future production needs


Industries: AutomotiveHeavy Vehicle
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData VisualizationMass Customization
Hardware:
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Driving Digital Transformation: Mazak Corporation
Driving Digital Transformation: Mazak Corporation
Driving Digital Transformation: Mazak Corporation
Cisco
Mazak required a common, standards-based method to securely connect and derive value from the rich, raw data in its machine tools. An advanced security system suitable for IT and operations technology (OT) was necessary to protect from both internal and external attackers. The application needed to run on the network infrastructure on the factory floor, immediately transforming process, overall equipment effectiveness (OEE), and sensor data. The fog application needed to support the MTConnect specification for integration with existing systems and sensors. Real-time analytics were required to process high frequency vibration, temperature, coolant, and sound inputs to inform operator action and drive business support systems.


Industries: Machinery
Functions: Information TechnologyProduct Development
Capabilities: Infrastructure Access & SecurityOverall Equipment Effectiveness
Hardware:
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Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Cisco
As the main British Columbia electric distributor, BC Hydro provides 1.9 million residential, commercial, and industrial customers with energy. The hydro utility transformed to a digital business with Cisco connected networking, security, and smart grid solutions.• Deliver reliable, high-quality services• Enable remote automation and monitoring• Connect applications over a common networking infrastructure


Industries: Renewable Energy
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
Hardware:
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IoE Increases Operational Efficiencies and Improves Energy Management
IoE Increases Operational Efficiencies and Improves Energy Management
IoE Increases Operational Efficiencies and Improves Energy Management
Cisco
For many manufacturing companies today, the opportunity to connect people, process, data, and things created by the Internet of Everything (IoE) presents a new way to look at factory automation. The opportunity for digital innovation often arises when a company is expanding capacity or building a new production facility. Mahindra and Mahindra, one of India’s leading automakers, seized the opportunity to deploy a connected factory of the future at their new Chakan facility.


Industries: Automotive
Functions: Information TechnologyOperations & Maintenance
Capabilities: Asset Tracking & MonitoringEnergy ManagementQuality Assurance & Control
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Keeping Bernard Matthews Turkey Farms Warm This Christmas
Keeping Bernard Matthews Turkey Farms Warm This Christmas
Keeping Bernard Matthews Turkey Farms Warm This Christmas
Eseye
Baxi Commercial worked closely with Eseye and IO Controls to develop and implement the system control and remote monitoring solution. The area in which these Baxi Commercial boiler house systems were installed was challenging for Baxi Commercial to ensure reliable cellular connectivity. Baxi Commercial needed a reliable connectivity supplier.


Industries: Smart Grid
Functions: Operations & Maintenance
Capabilities: Energy ManagementFacility Climate Control
Hardware:
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Transforming Public Transit in Austria
Transforming Public Transit in Austria
Transforming Public Transit in Austria
Cisco
• Enhance safety for trams and passengers• Deliver an innovative passenger experience• Improve operational efficiency with better insight


Industries: Rail & Metro
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Transforming to an Engaged and Connected City
Transforming to an Engaged and Connected City
Transforming to an Engaged and Connected City
Cisco
The City of Mississauga in Ontario, Canada, improved services with a private fiber network and a citywide wireless network using Cisco solutions.Key Challenges:• Provide open and accessible government• Help enable better decisions through research and analytics• Create a connected and engaged workforce• Improve services through innovation


Industries: Smart City
Functions: Environmental Health & SafetyOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Benteler Automobiltechnik automates plants & processes
Benteler Automobiltechnik automates plants & processes
Benteler Automobiltechnik automates plants & processes
Cisco
Benteler Automotive is looking for a solution that can solve the following situations:- Operation of 70 plants in 29 countries with worldwide reliance on components- Identify a seamless way to connect people, process, data and things to expedite the production process


Industries: Automotive
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessRemote Access & Control
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Data management as a part of your cybersecurity strategy
Data management as a part of your cybersecurity strategy
Data management as a part of your cybersecurity strategy
Auvesy
Coordinating data in the age of digitalisation presents a real challenge, especially where production facilities are concerned. The task of maintaining the many and varied components used in production also entails working with a wide variety of different software packages (editors)Each change that is made to the software results in a new version that has to be securely stored – versions need to be properly managed and there can only ever be one version that is the latest authorised version. But how can you make sure that all changes that were made to the software now running on the machine/device were authorised?


Industries: AutomotiveConstruction
Functions: Facility MaintenanceInformation Technology
Capabilities: Asset Tracking & MonitoringCybersecurityData Acquisition & Management
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Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell
Tata was facing data accessibility challenges in the cement plant control room tapping signals from remote process control areas and other distant locations, including the gas scrubber. Tata needed a wireless solution to extend its control network securely to remote locations that would also provide seamless communication with existing control applications.


Industries: Chemicals
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementData VisualizationOverall Equipment Effectiveness
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