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877 case studies
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System 800xA at Indian Cement Plants
System 800xA at Indian Cement Plants
System 800xA at Indian Cement Plants
ABB
Chettinad Cement recognized that further efficiencies could be achieved in its cement manufacturing process. It looked to investing in comprehensive operational and control technologies to manage and derive productivity and energy efficiency gains from the assets on Line 2, their second plant in India.


Industries: Plastics & Rubber
Functions: Production & Manufacturing Engineering
Capabilities: Energy ManagementOverall Equipment Effectiveness
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Plastic Spoons Case study: Injection Moulding
Plastic Spoons Case study: Injection Moulding
Plastic Spoons Case study: Injection Moulding
ABB
In order to meet customer expectations by supplying a wide variety of packaging units, from 36 to 1000 spoons per package, a new production and packaging line needed to be built. DeSter wanted to achieve higher production capacity, lower cycle time and a high degree of operator friendliness with this new production line.


Industries: Plastics & Rubber
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Overall Equipment EffectivenessQuality Assurance & Control
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Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Intel
Of the 70 million corporate washrooms, 20 percent are equipped with environmentally unfriendly, inefficient, and unhygienic hand-dryers and around 80 percent offer expensive paper towels that create three million tons of waste. As such, reducing building management costs, boosting facility efficiencies, and cutting energy use is very lucrative. SAVORTEX has built the world's first IoT-enabled messaging hand-dryer to disrupt this inefficient sector and transform corporate washrooms into smart spaces. Built on Intel® technology, the SAVORTEX AdDryer* uses the Internet of Things (IoT) to deliver waste savings, alert cleaners to washroom needs based on usage, and engage consumers with tailored, high-definition video messages, allowing enterprises to transform costly commercial washrooms into connected, hygienic, and sustainable revenue-producing assets.ChallengesIngrained issues: High costs, inefficient maintenance, and energy consumption in washrooms make them difficult to manage. SAVORTEX wanted to solve multiple problems at once.Excessive waste: The prevalent drying choice of expensive paper towels significantly impacts the environment in both manufacture and disposal.Status quo: Conventional brushed-motor hand-dryers are energy-hungry and have a short life-expectancy so are costly to run, but finding budget to deploy new solutions on the necessary scale can be difficult.


Industries: ConstructionFurniture & Home
Functions: Environmental Health & SafetyProduct Development
Capabilities: Asset Tracking & MonitoringData VisualizationRemote Access & Control
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RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
ABB
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.


Industries: Automotive
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementData VisualizationPredictive Maintenance
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American Eagle Achieves LEED with GE LED Lighting Fixtures
American Eagle Achieves LEED with GE LED Lighting Fixtures
American Eagle Achieves LEED with GE LED Lighting Fixtures
General Electric (GE)
American Eagle Outfitters (AEO) was in the process of building a new distribution center. The AEO facility management team decided to look at alternate options for lighting layout that could provide energy and maintenance savings. AEO would need a full-time maintenance employee just to replace burned-out fluorescent tubes.


Industries: Fast Moving Consumer Goods
Functions: Operations & MaintenanceWarehouse Management
Capabilities: Energy Management
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Improving connectivity to remote areas with Rennicks MTS
Improving connectivity to remote areas with Rennicks MTS
Improving connectivity to remote areas with Rennicks MTS
Eseye
Rennicks’ solutions experienced issues with communications in Scotland, where poor network coverage in remote locations was causing problems for some of its Variable Message Signs (VMS). Loss of connectivity meant more site visits had to be made to manually adjust signs, which was proving to be costly while the root cause of the problem was not being addressed.


Industries: Smart City
Functions: Operations & Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
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Revolutionary Care When and Where it is needed
Revolutionary Care When and Where it is needed
Revolutionary Care When and Where it is needed
Cisco
VITAS sees mobile technology as the key to better connecting patients and caregivers. “Mobile technology will allow us to communicate information and route caregivers quickly and efficiently,” says Patrick Hale, senior vice-president and CIO at VITAS. “But before attempting revolutionary work, we needed to lay down the infrastructure.”Due to fast growth, the company lacked a strong, consolidated network. By standardizing on Cisco network and communication solutions, VITAS gains the stability and visibility that it needs to introduce new applications that bring together patients, families, and top-quality healthcare services.


Industries: Healthcare
Functions: Information TechnologyLogistics
Capabilities: Data Acquisition & Management
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Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Unite Set For 10% Energy Reduction Thanks To Eseye Shoebill
Eseye
Unite Students needed to find out where and when the most energy was being expended, so they could better devise strategies to reduce energy consumption. Key to this plan was a monitor that wasn’t intrusive to the business or the residents and that didn’t require releasing staff to take meter readings.


Industries: Construction
Functions: Operations & Maintenance
Capabilities: Asset Tracking & MonitoringEnergy ManagementFacility Climate Control
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Wearables for Connected Workers
Wearables for Connected Workers
Wearables for Connected Workers
Intel
Together, Honeywell and Intel have developed a IoT proof of concept (PoC) for the Connected Worker. The Connected Worker can take many forms - factory laborer, mine worker, first responder, firefighters and more. For each environment and worker role, a different selection of sensors may be appropriate to provide the most meaningful IoT-fueled dataset to represent that individual worker asset.As with most IoT solutions, it is critical to avoid being overwhelmed by a steady stream of meaningless data. Rather, it is essential to send select actionable intelligence to the cloud for visualization and customized alert notifications.The downside is that data from individual wearable devices - if viewed independently - can potentially cause false alarms and contribute to inefficiencies in a manpower as a result. Fusing sensor technology with big data processing (hub/gateway), analytics - all in the cloud - is the key to improving local intelligence as well as remote visualization of actionable intelligence.


Industries: Machinery
Functions: Environmental Health & SafetyHuman Resources
Capabilities: Data Acquisition & ManagementEnvironmental Health & SafetyRemote Access & Control
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Driving Digital Transformation: Emerald
Driving Digital Transformation: Emerald
Driving Digital Transformation: Emerald
Cisco
Emerald worked with Cisco to shrink the time to production for its manufacturing process automation system. The leadership team sought self-deployed solutions that would drastically decrease installation time, reduce complexity, and increase security.


Industries: Machinery
Functions: Operations & MaintenanceProduct Development
Capabilities: Infrastructure Access & SecurityOverall Equipment Effectiveness
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Driving Digital Transformation: Lordan
Driving Digital Transformation: Lordan
Driving Digital Transformation: Lordan
Cisco
Lordan needed a manufacturing automation system that could identify bottlenecks, reduce downtime and waste, and improve overall equipment effectiveness (OEE). Requirements included the ability to view overall throughput and track mission-critical manufacturing information in real time directly from the production floor, rather than rely on periodical assessments.


Industries: Machinery
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessQuality Assurance & Control
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Temperature monitoring for vaccine fridges
Temperature monitoring for vaccine fridges
Temperature monitoring for vaccine fridges
Eseye
Dulas wanted a way to improve the reliability of the cold chain, facilitating maintenance and ensuring fewer vaccines are spoiled. Dulas wanted an M2M solution which would enable them to record and report the temperature inside vaccine refrigerators.


Industries: Renewable Energy
Functions: Operations & MaintenanceQuality Assurance
Capabilities: Facility Climate ControlQuality Assurance & Control
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A Smoother Ride on the Austrian Autobahn
A Smoother Ride on the Austrian Autobahn
A Smoother Ride on the Austrian Autobahn
Cisco
By connecting thousands of sensors to an extensive network, Austria's autobahn corporation, ASFINAG, has created a smart highway designed to clear traffic jams before they happen. Through the Internet of Everything, ASFINAG gets the data needed to keep roads safe and drivers happy.Challenge:• Gain data on road, traffic, and weather conditions• Communicate accurate information to drivers


Industries: Smart City
Functions: Environmental Health & SafetyOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Digital Manufacturing Powers a Better Way to Build Trucks
Digital Manufacturing Powers a Better Way to Build Trucks
Digital Manufacturing Powers a Better Way to Build Trucks
Cisco
• Deliver customized vehicles for consumers, better and faster • Control costs by boosting manufacturing efficiency • Improve agility and scalability to support innovation and future production needs


Industries: AutomotiveHeavy Vehicle
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData VisualizationMass Customization
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Driving Digital Transformation: Mazak Corporation
Driving Digital Transformation: Mazak Corporation
Driving Digital Transformation: Mazak Corporation
Cisco
Mazak required a common, standards-based method to securely connect and derive value from the rich, raw data in its machine tools. An advanced security system suitable for IT and operations technology (OT) was necessary to protect from both internal and external attackers. The application needed to run on the network infrastructure on the factory floor, immediately transforming process, overall equipment effectiveness (OEE), and sensor data. The fog application needed to support the MTConnect specification for integration with existing systems and sensors. Real-time analytics were required to process high frequency vibration, temperature, coolant, and sound inputs to inform operator action and drive business support systems.


Industries: Machinery
Functions: Information TechnologyProduct Development
Capabilities: Infrastructure Access & SecurityOverall Equipment Effectiveness
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Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Cisco
As the main British Columbia electric distributor, BC Hydro provides 1.9 million residential, commercial, and industrial customers with energy. The hydro utility transformed to a digital business with Cisco connected networking, security, and smart grid solutions.• Deliver reliable, high-quality services• Enable remote automation and monitoring• Connect applications over a common networking infrastructure


Industries: Renewable Energy
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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IoE Increases Operational Efficiencies and Improves Energy Management
IoE Increases Operational Efficiencies and Improves Energy Management
IoE Increases Operational Efficiencies and Improves Energy Management
Cisco
For many manufacturing companies today, the opportunity to connect people, process, data, and things created by the Internet of Everything (IoE) presents a new way to look at factory automation. The opportunity for digital innovation often arises when a company is expanding capacity or building a new production facility. Mahindra and Mahindra, one of India’s leading automakers, seized the opportunity to deploy a connected factory of the future at their new Chakan facility.


Industries: Automotive
Functions: Information TechnologyOperations & Maintenance
Capabilities: Asset Tracking & MonitoringEnergy ManagementQuality Assurance & Control
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Keeping Bernard Matthews Turkey Farms Warm This Christmas
Keeping Bernard Matthews Turkey Farms Warm This Christmas
Keeping Bernard Matthews Turkey Farms Warm This Christmas
Eseye
Baxi Commercial worked closely with Eseye and IO Controls to develop and implement the system control and remote monitoring solution. The area in which these Baxi Commercial boiler house systems were installed was challenging for Baxi Commercial to ensure reliable cellular connectivity. Baxi Commercial needed a reliable connectivity supplier.


Industries: Smart Grid
Functions: Operations & Maintenance
Capabilities: Energy ManagementFacility Climate Control
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Transforming Public Transit in Austria
Transforming Public Transit in Austria
Transforming Public Transit in Austria
Cisco
• Enhance safety for trams and passengers• Deliver an innovative passenger experience• Improve operational efficiency with better insight


Industries: Rail & Metro
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Transforming to an Engaged and Connected City
Transforming to an Engaged and Connected City
Transforming to an Engaged and Connected City
Cisco
The City of Mississauga in Ontario, Canada, improved services with a private fiber network and a citywide wireless network using Cisco solutions.Key Challenges:• Provide open and accessible government• Help enable better decisions through research and analytics• Create a connected and engaged workforce• Improve services through innovation


Industries: Smart City
Functions: Environmental Health & SafetyOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Benteler Automobiltechnik automates plants & processes
Benteler Automobiltechnik automates plants & processes
Benteler Automobiltechnik automates plants & processes
Cisco
Benteler Automotive is looking for a solution that can solve the following situations:- Operation of 70 plants in 29 countries with worldwide reliance on components- Identify a seamless way to connect people, process, data and things to expedite the production process


Industries: Automotive
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessRemote Access & Control
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Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell
Tata was facing data accessibility challenges in the cement plant control room tapping signals from remote process control areas and other distant locations, including the gas scrubber. Tata needed a wireless solution to extend its control network securely to remote locations that would also provide seamless communication with existing control applications.


Industries: Chemicals
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementData VisualizationOverall Equipment Effectiveness
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SCADA Cyber Security Vulnerability Assessment
SCADA Cyber Security Vulnerability Assessment
SCADA Cyber Security Vulnerability Assessment
Honeywell
A U.S. power company employed regularly-recurring audits of various controls, systems and programs. However, when it came to a SCADA-based cyber security vulnerability assessment, the in-house audit team did not possess the specific combination of process control experience and cyber security risks. They realized they required a third-party expert with a unique combination of knowledge of the two worlds.


Industries: Smart Grid
Functions: Information Technology
Capabilities: Data Acquisition & ManagementInfrastructure Access & Security
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The Power of Virtual Reality becomes Real in Japan
The Power of Virtual Reality becomes Real in Japan
The Power of Virtual Reality becomes Real in Japan
Dell Technologies
To ensure business continuity in the event of an outage, AW Engineering (AW-E) wanted to upgrade the virtual desktop infrastructure (VDI) environment to the latest technology and build in a high level of redundancy.


Industries: Automotive
Functions: Environmental Health & SafetyInformation Technology
Capabilities: Data Acquisition & ManagementData Visualization
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Connected Technology Evolves Farmers' Operations
Connected Technology Evolves Farmers' Operations
Connected Technology Evolves Farmers' Operations
Digi
Customers of Nebraska Engineering Company (NECO) needed the capability to know the grain dryer’s status at all times while couldn’t afford to have someone at the dryer all the time to ensure it is doing what it is supposed to do.


Industries: Agriculture
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementOverall Equipment Effectiveness
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Enabling Internet of Things Innovation in Agriculture
Enabling Internet of Things Innovation in Agriculture
Enabling Internet of Things Innovation in Agriculture
Digi
DigiBale, wanted to apply technology know-how and IP from implementations successfully to more agriculture sectors including cotton, forestry, sugarcane and cattle. However, farmers and growers still have worries about the connected technology.


Industries: Agriculture
Functions: Production & Manufacturing EngineeringQuality Assurance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
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MicroPower Delivers Reliable and Secure Video Surveillance
MicroPower Delivers Reliable and Secure Video Surveillance
MicroPower Delivers Reliable and Secure Video Surveillance
Digi
A customer of MicroPower Technologies, a large public utility decided to evaluate video surveillance technologies wanted a solution to monitor remote distribution lines for adverse conditions over 4,000 square miles, in 25 cities and towns. Turbulent weather is a disruptive condition, which is why the utility employed three full-time meteorologists to provide early warnings of imminent risks to its ability to maintain uptime of its systems.


Industries: Construction
Functions: Operations & Maintenance
Capabilities: Asset Tracking & MonitoringInfrastructure Access & Security
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Wireless Module Transforms NASA Robot into Space Station Crew
Wireless Module Transforms NASA Robot into Space Station Crew
Wireless Module Transforms NASA Robot into Space Station Crew
Digi
The second-generation Robonaut, Robonaut 2 is a torso bolted to a pedestal and is connected to the station with wires for power and control. NASA wanted a solution to make the robot wireless so that it can move freely throughout the station and be more useful, and save astronauts' precious time.


Industries: Aerospace
Functions: Operations & Maintenance
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessRemote Access & Control
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A Reliable Power Control Automation System for a Steel Factory
A Reliable Power Control Automation System for a Steel Factory
A Reliable Power Control Automation System for a Steel Factory
MOXA
One of the largest steel factories in China needed proper communication control units for data processing and protocol conversion with the devices at remote field sites. These computers would replace the IPCs and can easily create a distributed system at the front-end site with a centralized management platform at the back-end control center.This stainless steel factory has deployed a power substation system that contains several subsystems. Each subsystem uses smart meters, and needs to optimize resources, centralize management, and enhance efficiency. In addition, all distributed smart meters at the field site need to be centrally monitored and managed by a system called the “CCMS3000 central management system”, located at the control center. Each 35KV/10KV substation communicates with the back-end server via Intranet, and manages the centralized management and monitoring of the 35KV/10KV. The entire system aims to optimize the power network management and maintenance cost, enhance power distribution quality and management, and deliver real-time discovery, analysis, recording, and handling of problems. The CCMS300 central management system is expected to bring reliability to real-time monitoring of the operation status of all devices at the substations. It needs to perform several tasks, such as analyzing historical workload, power consumption, and system balance, as well as enhance system or device operation efficiency. This system includes four subsystems:Factory 1:Main Station: A communication cabinet includes a telecommunication control unit (DA-662), a switch, 2 optical transceivers, and communication units.Station C: A communication cabinet includes a serial device server (NPort 5430), an optical transceiver, and communication units.Station D: A communication cabinet includes a serial device server (NPort 5430), an optical transceiver, and communication units.The telecommunication control unit (DA-662) is responsible for collecting and controlling all data from stations A, B, C, D, E, and the water station from Factory 1.Factory 2:Main Station: A communication cabinet includes a telecommunication control unit (DA-662), and various communication units. This DA-662 is responsible for collecting and controlling all data from stations G, K, and the water station from Factory 1.Hot-rolled Factory:Main Station: A communication cabinet includes a telecommunication control unit (DA-662), a switch, an optical transceiver, and communication units.Substation: A communication cabinet includes a serial device server (NPort 5430), an optical transceiver, and communication units. The DA-662 is responsible for collecting and controlling all data from the hot-rolled factory and the hot-rolled water station.Cold-rolled Factory:Main Station: A communication cabinet includes a telecommunication control unit (DA-662), a switch, an optical transceiver, and communication units.Substation: A communication cabinet includes a serial device server (NPort 5430), an optical transceiver, and communication units. The DA-662 is responsible for collecting and controlling all data from the cold-rolled factory and the cold-rolled water station. The communication between the DA-662 and the back-end server is based on the TCP/IP IEC 106 protocol.System Requirements• Centralized and stable management platform for the distributed system • Front-end data processing for the field site devices• Protocol conversion among Modbus, DLT645, and TCP/IP IEC 104• Redundant network architecture for continuous system operation• Easy integration with other communication system• Long MTBF to enhance system reliability


Industries: MiningSmart Grid
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementEnergy ManagementOverall Equipment Effectiveness
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Intelligent and Active Gas Detection System for Semiconductor Manufacturing
Intelligent and Active Gas Detection System for Semiconductor Manufacturing
Intelligent and Active Gas Detection System for Semiconductor Manufacturing
MOXA
As one of the world's largest semiconductor manufacturers, our customer needs to continually refine and expand their manufacturing capabilities to meet the constant, ever-growing demand for electronics products. Semiconductor fabrication requires minute nanometer-scale operations using dangerous chemicals and gases. To continue growing their manufacturing capabilities while maintaining high levels of precision, the manufacturer expanded operations with a new plant which was to incorporate new gas detection alarm technology.System Requirements• Real-time alerts of abnormal gas levels on the supervisory control and data acquisition (SCADA) system• Local alarms with local control logic to alert personnel of high gas levels• Mixed analog and digital I/O solution for broader device compatibility• High reliability


Industries: Computer & Personal ElectronicsMachinery
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementEnvironmental Health & Safety
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