Smart Factory Solutions for Tobacco Industries: Bridge Manufacturing Generation Gap and Improving Operational Efficiency
Technology Category
- Functional Applications - Transportation Management Systems (TMS)
- Networks & Connectivity - Ethernet
Applicable Industries
- Equipment & Machinery
- Transportation
Applicable Functions
- Logistics & Transportation
- Maintenance
Use Cases
- Factory Operations Visibility & Intelligence
- Manufacturing System Automation
Services
- Hardware Design & Engineering Services
- System Integration
The Challenge
The decline in cigarette volumes has led to the pursuit of efficient supply chains. Advantech smart monitoring systems improve in-factory logistics management and equipment maintenance.
The Customer
British American Tobacco
About The Customer
British American Tobacco (BAT), a British multinational company that manufactures and sells cigarettes, tobacco, and other nicotine products, required a factory solution to automate their product control processes. They needed support for the continuous use of legacy equipment and flexibility to meet changing regulatory guidelines.
The Solution
BAT and Advantech set up a project to evaluate every stage of production and customize a solution for BAT’s unique case. The solution encapsulated the ARK-1124U and ADAM-6251 into a single system for data collection and analytics processing through a standard Ethernet interface. The networking framework was resolved using EKI-5526I-AE industrial switch to unify communication between the various subscribers on the production line. The TPC-1551WP thin client terminal provided the barcoding aspect necessary for the final requirement step.
Quantitative Benefit
Case Study missing?
Start adding your own!
Register with your work email and create a new case study profile for your business.
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
