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Pump Cavitation Detection - FogHorn Industrial IoT Case Study
Pump Cavitation Detection
Cavitation is a condition can occur in centrifugal pumps when there is a sudden reduction in fluid pressure. Pressure reduction lowers the boiling point of liquids, resulting in the production of vapor bubbles if boiling occurs. This is more likely to happen at the inlet of the pump where pressure is typically lowest. As the vapor bubbles move towards the outlet of the pump where pressure is higher, they rapidly collapse (return to a liquid state) resulting in shock waves that can damage pump components.
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Selling more with Whirlpool - Prodea Industrial IoT Case Study
Selling more with Whirlpool
Whirlpool wanted to add connectivity to appliances and transform the company's relationship with customers. Traditionally, Whirlpool interaction with customers was limited to purchases made once every ten years. Connected washer and dryers provide exciting new features like remote management of start times and inter-machine communication.
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HEINEKEN Uses the Cloud to Reach 10.5 Million Consumers - Microsoft Industrial IoT Case Study
HEINEKEN Uses the Cloud to Reach 10.5 Million Consumers
For 2012 campaign, the Bond promotion, it planned to launch the campaign at the same time everywhere on the planet. That created unprecedented challenges for HEINEKEN—nowhere more so than in its technology operation. The primary digital content for the campaign was a 100-megabyte movie that had to play flawlessly for millions of viewers worldwide. After all, Bond never fails. No one was going to tolerate a technology failure that might bruise his brand.Previously, HEINEKEN had supported digital media at its outsourced datacenter. But that datacenter lacked the computing resources HEINEKEN needed, and building them—especially to support peak traffic that would total millions of simultaneous hits—would have been both time-consuming and expensive. Nor would it have provided the geographic reach that HEINEKEN needed to minimize latency worldwide.
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Smart, Connected Applications Drive IoT Road Side Safety - ThingWorx Industrial IoT Case Study
Smart, Connected Applications Drive IoT Road Side Safety
All Traffic Solutions needed to reduce software complexity so that they could quickly and effectively build out and enhance smart, connected applications without the need to develop their own backend infrastructure and development platform. Ted Graef, All Traffic Solution’s president, emphasizes that it is no longer enough for the company to deliver the best hardware; their hardware must become part of a larger ecosystem that is centered on automating all related business processes and evolving them into a simple-to-use suite of real-time, software-driven services. All Traffic Solutions took a significant step in its connected services evolution when the company decided to include standardized wireless capabilities in all of its products. The move required the company to its hardware costs, yet the belief was - and the reality turned out to be - that their customers would quickly be able to make up for the additional costs through significant improvements in workforce and customer service efficiency. The bold stroke, however, was not the conversion to wireless hardware. Rather, it was in recognizing that to be successful within a rapidly evolving mobile and wireless world, All Traffic Solutions had to also significantly enhance its software capabilities. Graef says the company understood that it had to deliver software that would provide valuable services, and make it easy for its customers to promptly make sense of the real-time data and alerts that would be transmitted and collected.
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The Internet of Trains - Teradata Industrial IoT Case Study
The Internet of Trains
Train operators the world over are expected to work miracles, i.e. never to be late. So, with acute service and availability targets to meet, an efficient maintenance program is important. And data-enabled functionality is a must for Siemens. Reactive maintenance (after an incident) and routine, preventive maintenance with its visual inspections and scheduled exchange of components, are no longer enough. We’ve moved on to more cost-effective, condition-based, predictive maintenance. The actual condition of components is measured via the transfer and remote monitoring of diagnostic sensor data; data which is also used to analyse patterns and trends. This helps predict when a component is likely to fail, so it can be repaired before anything untoward happens. To ensure the commercial sustainability of this approach, Siemens needs to use and re-use existing data, creating a kind of ‘Internet of Trains’. Towards this end, they’re analysing sensor data in near real time, which means they can react very quickly, ensuring that customer transport services aren’t interrupted. “It is really difficult to define every issue before it impacts operations using only data from the trains”, Kress explains. However, recent success stories prove that everything is possible.
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NASA/JPL's Mars Curiosity Mission - Amazon Web Services Industrial IoT Case Study
NASA/JPL's Mars Curiosity Mission
NASA's Jet Propulsion Laboratory wanted to share the launching of Curiosity with fans by providing up-to-the-minute details of the mission. Supporting hundreds of thousands of concurrent visitors to the website would have been very difficult since NASA did not have significant web and live video streaming infrastructure.
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Series Production with Lot-size-1 Flexibility - Beckhoff Industrial IoT Case Study
Series Production with Lot-size-1 Flexibility
Nobilia manufactures customized fitted kitchens with a lot size of 1. They require maximum transparency of tracking design data and individual processing steps so that they can locate a particular piece of kitchen furniture in the sequence of processes.
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IoT and PLM Integration -  Industrial IoT Case Study
IoT and PLM Integration
Zadi Group wanted to make innovative technologies one of its main differentiators. They are planning on moving away from the old legacy client server systems to a solution in the cloud.
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Smart Optimization - Ericsson Industrial IoT Case Study
Smart Optimization
SoftBank Mobile wanted to secure high-performance mobile broadband services following the rapid traffic shift to LTE, prepare for VoLTE and manage signaling increase in the most highly populated metropolitan areas in the world.
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Cloud-based healthcare solution for Royal Philips - Alibaba Cloud (Aliyun, 阿里云) Industrial IoT Case Study
Cloud-based healthcare solution for Royal Philips
Royal Philips wanted to launch its cloud-based healthcare solution HealthSuite Digital Platform in China to deliver services to help cope with challenges related to urbanization and population growth. Philips wanted to achieve this goal by combining mobile, cloud computing and big data technologies. To bring this platform and product to market, Philips required cloud computing and local technical service capabilities in China, in addition to a flexible IT infrastructure that could handle user requests.
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Wireless Automated Meter Reading for Power Distribution Networks - MOXA Industrial IoT Case Study
Wireless Automated Meter Reading for Power Distribution Networks
In the Americas and Europe, electric power is provided by a number of private power plants distributed over wide areas. Optimizing distribution and transmission to meet market demand is always a challenge, particularly since power suppliers need to monitor data usage and combine the data for power generation, distribution, and transmission. Deploying long range wireless automated meter reading will allow power suppliers to better gauge and respond to market demand and optimally allocate energy distribution to control rising energy costs and service interruptions. The customer in this application is a cooperatively owned power services company with over $816 million in assets and nearly 4.3 million MWh in energy sales as of 2007. It supplies power and provides other management services in the western US. The company provides leadership and management of power supply options and continues to implement increasingly sophisticated power management techniques and innovative technologies, giving utilities in the region the ability to offer low-cost power options at stable prices. System Requirements • Long range wireless transmission (satellite, GPRS, WCDMA, microwave, etc.) over wide territories. • Need to transmit data in a low bandwidth network environment. • Self-monitor connection status, when the connection fails, system reboots to restore communication.
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Driving Network Efficiency and Fraud Detection Efforts - C3 IoT Industrial IoT Case Study
Driving Network Efficiency and Fraud Detection Efforts
Baltimore Gas and Electric Company (BGE) wanted to optimize the deployment and ongoing health of its advanced metering infrastructure (AMI) network and identify and reduce unbilled energy usage. BGE wanted a solution to deliver an annual economic benefit of $20 million.
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Developing a MyCity Vision for a Digital Birmingham - Atos Industrial IoT Case Study
Developing a MyCity Vision for a Digital Birmingham
Birmingham wanted to attract more investment, generate more employment, promote sustainability and offer a better quality of life to their citizens. Birmingham needed a solution that can solve the following problems: „lack of statutory authority to enforce specific technology requirements, absence of universal standards to disparate networks, fragmented and incomplete GIS information about city utilities, bureaucratic nature of civic planning processes, rising demand for high-speed connectivity and need for more bandwidth and power for data-intensive services.
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IIC - Time Sensitive Networking (TSN) Testbed - B&R Industrial Automation Industrial IoT Case Study
IIC - Time Sensitive Networking (TSN) Testbed
Manufacturing operations requires tight coordination of sensing and actuation to safely and efficiently perform closed loop control. Typically these systems have been deployed using non-standard network infrastructure or air-gapped (unconnected) standard networks. This approach leaves devices and data much harder to access and creates a technical barrier to IIoT which is predicated on the ability to consume data anywhere throughout the infrastructure.
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Harnessing real-time data to give a holistic picture of patient health - IBM Watson Industrial IoT Case Study
Harnessing real-time data to give a holistic picture of patient health
Every day, vast quantities of data are collected about patients as they pass through health service organizations—from operational data such as treatment history and medications to physiological data captured by medical devices. The insights hidden within this treasure trove of data can be used to support more personalized treatments, more accurate diagnosis and more advanced preparative care. But since the information is generated faster than most organizations can consume it, unlocking the power of this big data can be a struggle. This type of predictive approach not only improves patient care—it also helps to reduce costs, because in the healthcare industry, prevention is almost always more cost-effective than treatment. However, collecting, analyzing and presenting these data-streams in a way that clinicians can easily understand can pose a significant technical challenge.
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PREDICTIVE MAINTENANCE - Software AG Industrial IoT Case Study
PREDICTIVE MAINTENANCE
Manufacturers rightly focus on improving profit margins and growing revenue. Attracting new customers, selling more products and lean practices can help. However, as equipment sophistication increases, so does the ability to monitor equipment. Manufacturers can now develop revenue from maintenance services. Preventive maintenance has its advantages but to really drive uptime and maintain service levels, predictive maintenance is needed. Seamless IoT and machine sensor data integration is critical as well as a low-latency messaging backbone for scalable, fast and reliable transport. Delivering potentially large quantities of data at sub-second speeds is key to downstream activities. webMethods Integration, featuring Universal Messaging, addresses this need with an enterprise-grade service bus for connectivity, messaging, transformation and security of machine data for advanced real-time analytics.
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Accelerate Production for Spirit AeroSystems - SAP Industrial IoT Case Study
Accelerate Production for Spirit AeroSystems
SAP
The manufacture and assembly of massive fuselage assemblies and other large structures generates a river of data. In fact, the bill of materials for a single fuselage alone can be millions of rows of data. In-house production processes and testing, as well as other manufacturers and customers created data flows that overwhelmed previous processes and information systems. Spirit’s customer base had grown substantially since their 2005 divestiture from Boeing, resulting in a $41 billion backlog of orders to fill. To address this backlog, meet increased customer demands and minimize additional capital investment, the company needed a way to improve throughput in the existing operational footprint. Spirit had a requirement from customers to increase fuselage production by 30%. To accomplish this goal, Spirit needed real-time information on its value chain and workflow. However, the two terabytes of data being pulled from their SAP ECC was unmanageable and overloaded their business warehouse. It had become time-consuming and difficult to pull aggregate data, disaggregate it for the needed information and then reassemble to create a report. During the 6-8 hours it took to build a report, another work shift (they run three per day) would have already taken place, thus the report content was out-of-date before it was ever delivered. As a result, supervisors often had to rely on manual efforts to provide charts, reports and analysis.
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Coca-Cola Refreshments, U.S. - Software AG Industrial IoT Case Study
Coca-Cola Refreshments, U.S.
Coca-Cola Refreshments owns and manages Coca-Cola branded refrigerators in retail establishments. Legacy systems were used to locate equipment information by logging onto multiple servers which took up to 8 hours to update information on 30-40 units. The company had no overall visibility into equipment status or maintenance history.
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Coca Cola Swaziland Conco Case Study - AVEVA Industrial IoT Case Study
Coca Cola Swaziland Conco Case Study
Coco Cola Swaziland, South Africa would like to find a solution that would enable the following results: - Reduce energy consumption by 20% in one year. - Formulate a series of strategic initiatives that would enlist the commitment of corporate management and create employee awareness while helping meet departmental targets and investing in tools that assist with energy management. - Formulate a series of tactical initiatives that would optimize energy usage on the shop floor. These would include charging forklifts and running cold rooms only during off-peak periods, running the dust extractors only during working hours and basing lights and air-conditioning on someone’s presence. - Increase visibility into the factory and other processes. - Enable limited, non-intrusive control functions for certain processes.
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29% Energy Savings with Industrial Optimisation - ionSign Oy Industrial IoT Case Study
29% Energy Savings with Industrial Optimisation
A leading global Chinese LCD panel manufacturer needed to ramp up cost competitiveness and carbon footprint. It needed to cut down on the 47 GWh of annual electrical energy used for compressed air production at the manufacturing site.
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Predictive Analytics Generates Greater ROI for Customers - Cisco Industrial IoT Case Study
Predictive Analytics Generates Greater ROI for Customers
Manufacturing plants are running at a much higher capacity utilization than ever before. Often, it is a 24 hour a day, seven days a week operation. With downtime costing plants up to US$20,000 a minute, they cannot afford disruption to their processes. In fact, a single occurrence can cost a plant upwards of US$2 million.FANUC was struggling with lack of visibility into how their customers were leveraging FANUC equipment on the factory floor. The only insight was gained after a problem had already occurred resulting in costly downtime for the customer.
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Cloud Solution for Energy Management Platform-Schneider Electric - Alibaba Cloud (Aliyun, 阿里云) Industrial IoT Case Study
Cloud Solution for Energy Management Platform-Schneider Electric
Schneider Electric required a cloud solution for its energy management platform to manage high computational operations, which were essential for catering to client requirements. As the business involves storage and analysis of huge amounts of data, the company also needed a convenient and scalable storage solution to facilitate operations efficiently.
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Remote Gas Pipeline Tunnel Temperature Monitoring System - MOXA Industrial IoT Case Study
Remote Gas Pipeline Tunnel Temperature Monitoring System
One of Singapore's leading engineering and system integration providers needed exactly the right solution for a challenging gas pipeline application. With experience in assembling systems for many different vertical markets such as oil and gas networks, factory automation, and building automation, this system integrator realized that monitoring the temperature of a gas pipeline tunnel is crucial for safe operations. In the confined space of a tunnel, temperature rises easily, and the overheating could cause pipeline fractures that could lead to gas leaks or even explosions. Meanwhile, the long and narrow dimensions inherent to a tunnel meant that more home run cables must be installed to link all the temperature gauge data acquisition I/O devices back to the pipeline's SCADA system, increasing cabling costs. With these stakes and in these conditions, the simple act of regularly taking the temperature transforms into a formidable yet absolutely necessary requirement. System Requirements • Real-time tunnel temperature monitoring to provide early excessive heat warnings • Data acquisition and system management with SCADA system • Ethernet data acquisition system, but with efficient, cost-effective wiring
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Transport Platform - Serving the Energy Data Management - Bosch Industrial IoT Case Study
Transport Platform - Serving the Energy Data Management
The challenge for EWZ was to design the processes so that they could be traced easily and meet the standards for handling exchange processes in line with the market such as automation of bulk data exchange and exchange processes as well as their implementation according to the SDAT and MC-CH industry documents, integration of the very heterogeneous IT landscape, and no in-house development but a tried and tested standard product.
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Remote Condition Monitoring for London Underground - NI Industrial IoT Case Study
Remote Condition Monitoring for London Underground
NI
London Underground serves 1.7 billion passengers per year and the Victoria Line accounts for 213 million of those journeys. The line carries 89.1 million passengers per year in the peak service, offering the most intensive service on the underground network. Over the past eight years, a £1 billion investment programme upgraded and replaced the Victoria Line’s rolling stock and signaling and control systems to deliver a service capable of running more than 33 trains per hour. The new signalling system uses 385 Jointless Track Circuits (JTCs) to detect train position, maintain safe train separation and deliver train headways capable of meeting an extremely demanding timetable. Track circuits are the sole means of train detection and play a critical role in the safe and reliable operation of the railway; however, no provision was made for any condition monitoring during the design and installation. Because of the critical nature of the asset, a failed track circuit has a major impact on the service and constitutes the biggest cause of passenger disbenefit on the Victoria Line, amounting to £1.5 million since their introduction (London Underground CuPID database for Track Circuit failures since 2012). The Victoria Line Condition Monitoring Team, made up of six professional engineers with rail, software, electrical, mechanical, network and engineering backgrounds, delivered the solution. National Instruments Silver Alliance Partner Simplicity AI supported the project by providing additional software consulting services. We used the company’s enormous breadth of expertise to deliver the system onto an operational railway within one year of the concept design. The scope of this project consisted of designing, integrating and installing an intelligent remote condition monitoring system that could perform real-time analysis of voltage and frequency for all 385 JTCs across a 45 km of deep tube railway to predict and prevent failures and subsequent loss of passenger service. We took advantage of the accuracy, reliability and flexibility of NI hardware and software to implement an innovative system to reduce the lost customer hours experienced on the Victoria Line. The system is forecast to reduce lost customer hours by 39,000 per year—an estimated £350,000 savings per year in passenger disbenefit.
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Gas Pipeline Monitoring System for Hospitals - MOXA Industrial IoT Case Study
Gas Pipeline Monitoring System for Hospitals
This system integrator focuses on providing centralized gas pipeline monitoring systems for hospitals. The service they provide makes it possible for hospitals to reduce both maintenance and labor costs. Since hospitals may not have an existing network suitable for this type of system, GPRS communication provides an easy and ready-to-use solution for remote, distributed monitoring systems System Requirements - GPRS communication - Seamless connection with SCADA software - Simple, front-end control capability - Expandable I/O channels - Combine AI, DI, and DO channels
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IIC - Track and Trace Testbed - Bosch Industrial IoT Case Study
IIC - Track and Trace Testbed
Factory systems can detect - within a meter - the location of a tool; Misuse of tools can result in serious accident or injury; The production of many industrial and consumer goods requires exacting work - down to the precise force used to tighten a screw. GOAL Manage smart, hand-held tools in manufacturing, maintenance, and industrial environments
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Harley-Davidson Revs Up Logistics -  Industrial IoT Case Study
Harley-Davidson Revs Up Logistics
Add speed, visibility and efficiency to the U.S. logistics processes of one of the world's leading motorcycle manufacturers, to accommodate growth and enhance service for manufacturing facilities and dealerships.
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Maintenance Management pays off for Fertilizer Plant - Schneider Electric Industrial IoT Case Study
Maintenance Management pays off for Fertilizer Plant
Locate software to deliver continuing maintenance planning functionality while providing the flexibility for growth and costs savings. The investment to keep home-grown application in pace with growing business is over $1 million.
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Oseco Case Study - Delivering Condition Monitoring with Seebo - Seebo Industrial IoT Case Study
Oseco Case Study - Delivering Condition Monitoring with Seebo
Oseco were completely new to Industry 4.0, Oseco needed to find a lean and quick method for successfully implementing condition monitoring.
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