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ABB Integrates Kepware Communication Platform for Well Sites - Kepware (PTC) Industrial IoT Case Study
ABB Integrates Kepware Communication Platform for Well Sites
One of the biggest technical challenges ABB faced with this project was automating the collection of well data. The project called for between 1,000 and 1,500 well sites to come online in 2014, and beyond 6,000 by 2030, over an area of more than 4,500 km². Each of these wells have between 50 and 70 data points being scanned on a 30-second cycle time. With several new wells being introduced every day, ABB needed to be able to bring them on and off line in a highly streamlined and efficient manner; furthermore, the method of configuring them needed to be simple, fast, and very reliable. It also needed to be able to reliably retrieve vast amounts of data from distant locations. All this meant that the automation of data collection was a huge undertaking, since the project infrastructure was immense and constantly in flux. To handle these requirements, ABB needed an automated communications platform that was highly reliable and that could easily scale and communicate massive amounts of data back for visualization and long-term storage in an enterprise historian.
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The Connected Enterprise Optimizes Facilities and Supplier Networks - Rockwell Automation Industrial IoT Case Study
The Connected Enterprise Optimizes Facilities and Supplier Networks
Rockwell wanted to implement flexible and agile global MES for diverse product portfolio and a variety of manufacturing processes and replace individual ERP systems and custom application with a standardized system that spans all plants.
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Process Control System Support - Auvesy Industrial IoT Case Study
Process Control System Support
In many automated production facilities, changes are made to SIMATIC PCS 7 projects on a daily basis, with individual processes often optimised by multiple workers due to shift changes. Documentation is key here, as this keeps workers informed about why a change was made. Furthermore, SIMATIC PCS 7 installations are generally used in locations where documentation is required for audits and certification. The ability to track changes between two software projects is not only an invaluable aid during shift changes, but also when searching for errors or optimising a PCS 7 installation. Every change made to the system is labour-intensive and time-consuming. Moreover, there is also the risk that errors may occur. If a change is saved in the project, then the old version is lost unless a backup copy was created in advance. If no backup was created, it will no longer be possible to return to the previous state if and when programming errors occur. Each backup denotes a version used by the SIMATIC PCS 7 system to operate an installation. To correctly interpret a version, information is required on WHO changed WHAT, WHERE, WHEN and WHY: - Who created the version/who is responsible for the version? - Who released the version? - What was changed in the version i.e. in which block or module of the SIMATIC PCS 7 installation were the changes made? - When was the version created? Is this the latest version or is there a more recent version? - Why were the changes made to the version? If they are part of a regular maintenance cycle, then is the aim to fix an error or to improve production processes? - Is this particular version also the version currently being used in production? The fact that SIMATIC PCS 7 projects use extremely large quantities of data complicates the situation even further, and it can take a long time to load and save information as a result. Without a sustainable strategy for operating a SIMATIC PCS 7 installation, searching for the right software version can become extremely time-consuming and the installation may run inefficiently as a result.
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Remote Cold Chain Monitoring Solution - Stellapps Technologies Industrial IoT Case Study
Remote Cold Chain Monitoring Solution
Challenges like Sub-standard quality milk because of not chilling at appropriate temperature by Operator & also differences in milk volume between procurement and chilling, at chilling center level and collection center level.
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Smart, Connected Applications Maximize Agricultural Business Performance - ThingWorx Industrial IoT Case Study
Smart, Connected Applications Maximize Agricultural Business Performance
OnFarm needed to move quickly to capitalize on a significant "smart agriculture" opportunity to build connected applications and dashboards that captured and monitored sensors in the field and provided actionable data back to their customers. The overall solution OnFarm determined necessary was a set of "dashboard-driven connected services utilizing an IoT backend" that would accomplish several key things: • Easily collect data from incompatible sensors via wireless networks • Provide a means to integrate, analyze, and correlate different data sets of information into easily-understood and easy-to-customize reports leading to specific actionable outcomes • Manage end-user permissions, distribute reports and business intelligence through a customizable Web interface that would include dashboards, allowing custom organization of data applicable to the business employing OnFarm's suite of services
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Benteler Automobiltechnik automates plants & processes - Cisco Industrial IoT Case Study
Benteler Automobiltechnik automates plants & processes
Benteler Automotive is looking for a solution that can solve the following situations: - Operation of 70 plants in 29 countries with worldwide reliance on components - Identify a seamless way to connect people, process, data and things to expedite the production process
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ABB Robot Calibration - RoboDK Industrial IoT Case Study
ABB Robot Calibration
The company manufactures marina products through robot milling but observed important errors in the surface quality of their machined parts. It uses an ABB IRB 6640-130/3.2 robot, which has 130 kg payload, 3.2 m reach, 0.050 mm repeatability, and was not factory calibrated. On top of that, the robot is placed on a linear track, which introduces yet another source of errors.
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Transforming Water Utilities with IoT, saving a Billion Gallons every year! - Saviant Industrial IoT Case Study
Transforming Water Utilities with IoT, saving a Billion Gallons every year!
The big problem that Utilities face includes:(i) How to make meters “smart” and ingest the data from homes to the companies and;(ii) how to derive intelligent actions from huge amounts of meter data, in an efficient and cost-effective way.Solving these problems would help Utilities track & monitor water consumption data, identify leakage, theft & various anomalies. This demands the need of a scalable system with remote asset management & proactive maintenance capabilities. This would also help end-consumers understand their water usage for better decision-making to conserve water.
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Integrated Smart Card and Fingerprint Biometric Authentication -  Industrial IoT Case Study
Integrated Smart Card and Fingerprint Biometric Authentication
Protecting IT systems and employee identity credentials has always been a priority for AXA Technology Services. Strong authentication devices have been deployed more employees who are traveling and working remotely while still needing access to IT systems. Smart card-based devices are an optimal solution because of their security, convenience and cost advantages.
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Carmaker Holds the Keys to Network Security - Huawei Industrial IoT Case Study
Carmaker Holds the Keys to Network Security
FAW-Volkswagen Automotive Company (FAW-VW) required a high number of communication terminals due to its rapid development. FAW-VW also faced challenges in security management, IT Operation and Maintenance (O&M) costs, and employees work efficiency. FAW-VW needed terminal security protection with reliable access control and user rights management and comprehensive network protection.
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SAP Leonardo Enabling Rocket Science  - SAP Industrial IoT Case Study
SAP Leonardo Enabling Rocket Science
SAP
At times, ULA has as many as 15 different operating systems dedicated to overlapping processes, such as rocket design, testing, and launch. Multiple systems created unnecessary costs and unwanted confusion among workers at offices, factories, and launch sites in different location. In order to improve collaboration and transparency during vital activities that directly influence mission success, ULA wanted to improve data sharing and streamline manufacturing processes.
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Ford Motor Company on the Road to 3D Manufacturing - Carbon3D Industrial IoT Case Study
Ford Motor Company on the Road to 3D Manufacturing
To date, key challenges have stood in the way of 3D printing becoming a manufacturing tool for the automaker. The first issue is a fundamental one — conventional 3D printing technologies make parts layer-by-layer, slowly crafting one layer at a time, creating parts that aren’t nearly as robust as those stamped or injection molded. While the slow speed of this process is a major drawback, the bigger problem is that the parts produced are not isotropic and not durable enough to be used in production vehicles. In addition, most parts used in vehicles today must withstand temperature extremes from the hottest desert to the coldest Arctic environments and still maintain their integrity. With only a handful of stock materials available for 3D printers, meeting the automaker’s unique demands has not been possible.
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3M Gains Real-Time Insight with Cloud Solution - Microsoft Azure Industrial IoT Case Study
3M Gains Real-Time Insight with Cloud Solution
The company has a long track record of innovative technology solutions. For example, 3M helps its customers optimize parking operations by automating fee collection and other processes. To improve support for this rapidly expanding segment, 3M needed to automate its own data collection and reporting. The company had recently purchased the assets of parking, tolling, and automatic license plate reader businesses, and required better insight into these acquisitions. Chad Reed, Global Business Manager for 3M Parking Systems, says, “With thousands of installations across the world, we couldn’t keep track of our software and hardware deployments, which made it difficult to understand our market penetration.” 3M wanted a tracking application that sales staff could use to get real-time information about the type and location of 3M products in parking lots and garages. So that it could be used on-site with potential customers, the solution would have to provide access to data anytime, anywhere, and from an array of mobile devices. Jason Fox, Mobile Application Architect at 3M, upped the ante by volunteering to deliver the new app in one weekend. For Fox and his team, these requirements meant turning to the cloud instead of an on-premises datacenter. “My first thought was to go directly to the cloud because we needed to provide access not only to our salespeople, but to resellers who didn’t have access to our internal network,” says Fox. “The cloud just seemed like a logical choice.”
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Remote Monitoring for Environmental Compliance - SenseGrow Industrial IoT Case Study
Remote Monitoring for Environmental Compliance
Emerson wanted to provide a connected environmental analyzer to their customers. They wanted to leverage IoT technologies to provide a software solution that was easy to use, real-time and centralized. Compliance with pollution control board guidelines and the ability to remotely calibrate and troubleshoot these devices was the primary objective. Requirements - Centralized Remote Monitoring. - IoT Based Smart Environmental Analyzers. - Remote Calibration and Troubleshooting. - User Friendly Application. - Reporting & Dashboards. - Compliance with pollution control board guidelines.
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Large Oil Producer Leverages Advanced Analytics Platform - C3 IoT Industrial IoT Case Study
Large Oil Producer Leverages Advanced Analytics Platform
Approximately 17,000 wells in the customer's portfolio have beam pump artificial lift technology. While beam pump technology is relatively inexpensive compared to other artificial lift technology, beam pumps fail frequently, at rates ranging from 66% to 95% per year. Unexpected failures result in weeks of lost production, emergency maintenance expenses, and costly equipment replacements.
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Mueller moves from preventive to predictive maintenance - Augury Industrial IoT Case Study
Mueller moves from preventive to predictive maintenance
Recognizing the recent advances in and affordability of predictive maintenance (PdM), the company decided to implement a PdM program in one of its facilities on a trial basis. Anticipating positive results, we hope to gradually pursue wider implementation.
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IoT and PLM Integration -  Industrial IoT Case Study
IoT and PLM Integration
Zadi Group wanted to make innovative technologies one of its main differentiators. They are planning on moving away from the old legacy client server systems to a solution in the cloud.
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HaemoCloud Global Blood Management System - Bright Wolf Industrial IoT Case Study
HaemoCloud Global Blood Management System
1) Deliver a connected digital product system to protect and increase the differentiated value of Haemonetics blood and plasma solutions. 2) Improve patient outcomes by increasing the efficiency of blood supply flows. 3) Navigate and satisfy a complex web of global regulatory compliance requirements. 4) Reduce costly and labor-intensive maintenance procedures.
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Pump Cavitation Detection - FogHorn Industrial IoT Case Study
Pump Cavitation Detection
Cavitation is a condition can occur in centrifugal pumps when there is a sudden reduction in fluid pressure. Pressure reduction lowers the boiling point of liquids, resulting in the production of vapor bubbles if boiling occurs. This is more likely to happen at the inlet of the pump where pressure is typically lowest. As the vapor bubbles move towards the outlet of the pump where pressure is higher, they rapidly collapse (return to a liquid state) resulting in shock waves that can damage pump components.
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Zonar Takes the Wheel with a M2M Solution - AT&T Industrial IoT Case Study
Zonar Takes the Wheel with a M2M Solution
Zonar’s fleet management solutions collect, report and analyze data before, during and after a vehicle’s trip. The company needed Machine-to-Machine (M2M) connectivity to enable communication between in-vehicle devices and back-end systems. To deliver high volumes of potentially sensitive information from and to moving vehicles – and keep pace with its rapid business growth – Zonar wanted a highly secure solution that it could easily manage and that had the required national and global reach.
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Series Production with Lot-size-1 Flexibility - Beckhoff Industrial IoT Case Study
Series Production with Lot-size-1 Flexibility
Nobilia manufactures customized fitted kitchens with a lot size of 1. They require maximum transparency of tracking design data and individual processing steps so that they can locate a particular piece of kitchen furniture in the sequence of processes.
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Selling more with Whirlpool - Prodea Industrial IoT Case Study
Selling more with Whirlpool
Whirlpool wanted to add connectivity to appliances and transform the company's relationship with customers. Traditionally, Whirlpool interaction with customers was limited to purchases made once every ten years. Connected washer and dryers provide exciting new features like remote management of start times and inter-machine communication.
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Smart Optimization - Ericsson Industrial IoT Case Study
Smart Optimization
SoftBank Mobile wanted to secure high-performance mobile broadband services following the rapid traffic shift to LTE, prepare for VoLTE and manage signaling increase in the most highly populated metropolitan areas in the world.
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The Internet of Trains - Teradata Industrial IoT Case Study
The Internet of Trains
Train operators the world over are expected to work miracles, i.e. never to be late. So, with acute service and availability targets to meet, an efficient maintenance program is important. And data-enabled functionality is a must for Siemens. Reactive maintenance (after an incident) and routine, preventive maintenance with its visual inspections and scheduled exchange of components, are no longer enough. We’ve moved on to more cost-effective, condition-based, predictive maintenance. The actual condition of components is measured via the transfer and remote monitoring of diagnostic sensor data; data which is also used to analyse patterns and trends. This helps predict when a component is likely to fail, so it can be repaired before anything untoward happens. To ensure the commercial sustainability of this approach, Siemens needs to use and re-use existing data, creating a kind of ‘Internet of Trains’. Towards this end, they’re analysing sensor data in near real time, which means they can react very quickly, ensuring that customer transport services aren’t interrupted. “It is really difficult to define every issue before it impacts operations using only data from the trains”, Kress explains. However, recent success stories prove that everything is possible.
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KINESYS Semiconductor Factory Automation Software - WIBU-SYSTEMS Industrial IoT Case Study
KINESYS Semiconductor Factory Automation Software
KINESYS Software provides both Integrated Device Manufacturer (IDM) and Original Equipment Manufacturer (OEM) customers world-class software products and solutions for advanced wafer and device traceability and process management. KINESYS offers state of the art database technology with a core focus on SEMI standards. KINESYS’ challenge was to make back-end processing failure-free and easy to use for clients while supporting licensing models more adaptable to changing industry needs.
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NASA/JPL's Mars Curiosity Mission - Amazon Web Services Industrial IoT Case Study
NASA/JPL's Mars Curiosity Mission
NASA's Jet Propulsion Laboratory wanted to share the launching of Curiosity with fans by providing up-to-the-minute details of the mission. Supporting hundreds of thousands of concurrent visitors to the website would have been very difficult since NASA did not have significant web and live video streaming infrastructure.
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HEINEKEN Uses the Cloud to Reach 10.5 Million Consumers - Microsoft Industrial IoT Case Study
HEINEKEN Uses the Cloud to Reach 10.5 Million Consumers
For 2012 campaign, the Bond promotion, it planned to launch the campaign at the same time everywhere on the planet. That created unprecedented challenges for HEINEKEN—nowhere more so than in its technology operation. The primary digital content for the campaign was a 100-megabyte movie that had to play flawlessly for millions of viewers worldwide. After all, Bond never fails. No one was going to tolerate a technology failure that might bruise his brand.Previously, HEINEKEN had supported digital media at its outsourced datacenter. But that datacenter lacked the computing resources HEINEKEN needed, and building them—especially to support peak traffic that would total millions of simultaneous hits—would have been both time-consuming and expensive. Nor would it have provided the geographic reach that HEINEKEN needed to minimize latency worldwide.
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Jaguar Land Rover Speeds Order-to-Cash Cycle - Zebra Technologies Industrial IoT Case Study
Jaguar Land Rover Speeds Order-to-Cash Cycle
At Jaguar Land Rover, vehicles physically move around the facility for testing, configuration setting, rework and rectification, leading to a longer search time to get each vehicle to its next process facility. The main goal is to minimize the vehicles' dwell time between end of line and the delivery chain which was previously a manually intensive process. Jaguar Land Rover's goal was to build on the success of an earlier RFID project and improve the efficiency of delivering vehicles to meet dealer orders.
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Engaging Fans at one of the Largest Stadiums in the USA - Sirqul, Inc Industrial IoT Case Study
Engaging Fans at one of the Largest Stadiums in the USA
Engaging and delighting fans has become the number one priority. However, the identity and behavior of fans within the stadium have been impossible to detect until Sirqul. Furthermore, standalone mobile apps historically have only seen a 5-30% penetration rate, thus leaving venues with poor data, insights and little interaction with the fan itself.This large stadium was looking for a set of recommendations to improve the fan experience, increase revenue and optimize operational efficiency based on this never seen before data.  
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IoT Based Health Monitoring System - Zerone Technologies Industrial IoT Case Study
IoT Based Health Monitoring System
The primary challenge was to monitor the progress of the plans adopted by the patients. In most cases, the patient will start with a plan and give up in the middle. It is important to motivate them to continue through the plan.
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