Nanoprecise Sci Corp自动预测性维护
Nanoprecise 创建了一个“正在申请专利”的解决方案（硬件 + 软件），该解决方案结合了物理学、材料科学和数据分析来诊断机械问题并检测异常，表征故障组件并预测“剩余故障时间”。自 Nanoprecise 于 2017 年 12 月成立以来，其客户遍及石油和天然气、采矿、公用事业、暖通空调和基础设施领域。
Nanoprecise Sci Corp的技术栈描绘了Nanoprecise Sci Corp在传感器等物联网技术方面的实践。
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Detecting Cavitation And High Vane Pass Frequency For Pumps
The Condensate Cooling Water (CCW) pump, one of the critical pumps in maintaining steadystate operations, is a horizontal vane pump operating at up to 1650 m3/hr with a discharge pressure of 9 MPa (62 psi) at 986 rpm. Each day this pump is offline costs the plant $250,000 in lost revenue and each failure costs tens of thousands of dollars to execute an unplanned repair. Thus, Larsen & Toubro (L&T) really needed a predictive maintenance solution to detect faults at an early stage and provide a reliable prediction of Remaining Useful Life (RUL)
Detection of a Bearing Outer Race Failure on a critical pump saved downtime cost
The process condensate pump, one of the critical pumps in the manufacturing process, has a history of failures every 6 to 12 months. It is a centrifugal pump operating at 3000 rpm with a discharge pressure of 28 MPa (400 psi). Each day this pump is offline, it costs the plant as much as $145,000 in lost production and each failure costs tens of hundreds of dollars to execute an unplanned repair. Nanoprecise Sci Corp was asked to implement a predictive maintenance solution in order to detect faults at an early stage and provide a reliable prediction of Remaining Useful Life (RUL).
Automatic monitoring of acoustic emission saves catastrophic failure
Traditional measurement tools are ineffective when it comes to slowly rotating equipment. There are faults like Bearing Failure, Ring Plugging, Gear Tooth Crack and many more which can lead to the shutdown of machines. 1 minute of downtime cost the company $10. RingPluggingis a very common issue which Pinnacle Pellet was facing very frequently due to diverse feed quality into the machines. Product ring plugging can be detected as sound levels increase in specific roller bearings.
Adroit Technologies is a privately held software development company that has been developing award winning real-time software for the industrial automation markets for over 25 years. The principal activities of the company are product development, consulting and solutions development, primarily in the industrial sector. Year founded: 1989 Revenue: $11 - 100 million (2014 est.)
Petasense is an Industrial Internet of Things startup based in Silicon Valley. They make learning wireless sensors that connect to the cloud to democratize Predictive Maintenance for industrial customers. The vision of the company is to connect, collect and predict for the industrial world to improve operational efficiency and reduce costs.
Blue Maestro develop health and environmental monitoring and control devices utilising the latest in low energy wireless and smartphone technology. With a keen focus on design and an approach that challenges traditional rules on how products must look, feel and be interacted with they seek to create products that are not only incredibly powerful through smartphone and internet connectivity but are also aesthetically pleasing and feel special to use.
Sophic Automation Sdn Bhd
Sophic Automation Sdn Bhd was founded in 2007 with the mission of providing the most innovative and effective Industrial Automation Solutions to their customers. Combining cutting edge and the adventurous spirit of their technical competency, we have seen an extensive growth in business solutions. They offer an attractively priced and complete outsourcing mechanism whereby they develop, supply and manage customized automation projects for their customers.
Daviteq specialize in research, development and production of process instrument and IoT solutions. With professional RD team in hardware, Firmware and software, Daviteq have developed process instrument, IoT wireless sensor, IoT gateway iConnector and IoT platform namely Globiots. Our IoT wireless sensors are battery-operated and wireless connection and are used to measure temperature, humidity, pressure, AC current, analog input, digital input, RS485 output, and digital output. Based on IoT Globiots platform, gateway and wireless sensors, Daviteq have successfully built monitoring solutions for energy, utilities, production machine/line, production, and environment in industrial factory. In addition to industrial application, Daviteq have also developed solutions to monitor cold storage warehouse, Container, frezeer and mobile box, barge, ferry, BTS, shrimp farm, electric distribution station, and water distribution network. Our products and IoT solutions are not only widely consumed in Vietnam market but also exported to other countries in Asia, Australia and America.