PINpoint Information Systems Inc. > 实例探究 > 触摸屏如何激励装配线工人进行高质量的工作

触摸屏如何激励装配线工人进行高质量的工作

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 How Touchscreens Can Motivate Assembly Line Workers to Do Quality Work - IoT ONE Case Study
技术
  • 功能应用 - 远程监控系统
适用行业
  • 航天
适用功能
  • 离散制造
用例
  • 过程控制与优化
客户
关于客户
UTC 航空航天 / 波音 787
挑战

当 UTC Aerospace 需要一种解决方案来管理以前没有制造经验的装配线工人时,它决定尝试一些新的东西,为其未来的制造运营管理 (MOM) 战略开创先例。

解决方案

UTC Aerospace 表示,使用 PINpoint Information Systems 的制造软件,该软件在车间触摸屏上具有态势感知图形,制造商能够培训不熟练的员工来制造没有缺陷的安全关键电子设备,这实际上有助于在几天内提高产量。通过软件监控和控制构建产品所需的数百个流程步骤,问题和缺陷不能不加以检查,因此可以最大限度地防止错误。

收集的数据
Process Parameters, Process Procedure, Instructions
运营影响
  • [Efficiency Improvement - Integration]
    Quick integration of software on the plant network, followed by a rapid ramp up of production all within 5 days. Assembly line work station operators and line area supervisors are guided by the Manufacturing Execution System (MES) to perform process steps, such as fastening operations, correctly within the MES software's configured parameters; and on time (within cycle time / Takt).
  • [Efficiency Improvement - Quality Assurance]
    Assembly line error-proofing is maximized since the MES provides invaluable Manufacturing Intelligence (MI) in the form of manufacturing reports created from all historical data, or in real-time via the Performance Dashboard website that reports OEE on-the-fly and is accessible from any computer or wireless device from the cloud.
数量效益
  • Rapid MES intigration with production starting and ramping up quickly  within 5 days. Assembly line workers who had no previous experience in the assembly of electronic motor controllers (safety critical parts) for the Boeing 787 dreamliner were guided to do so within days, with no defects, and within Takt time.

  • "PINpoint taught us what accountability of process really means, the financial value of that and how to maximize the benefit of the assembly equipment we already owned."
    - UTC Aerospace Systems

  • Maximized product quality, and increased assembly line efficiency overall. Short return on investment (ROI) payback time within 1 year.

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