FORCAM > Case Studies > AUDI AG 20% PRODUCTIVITY IMPROVEMENT

AUDI AG 20% PRODUCTIVITY IMPROVEMENT

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 AUDI AG 20% PRODUCTIVITY IMPROVEMENT - IoT ONE Case Study
Technology Category
  • Analytics & Modeling - Real Time Analytics
  • Application Infrastructure & Middleware - Data Visualization
  • Functional Applications - Remote Monitoring & Control Systems
Applicable Industries
  • Automotive
Applicable Functions
  • Discrete Manufacturing
Use Cases
  • Factory Operations Visibility & Intelligence
The Challenge

In the automotive industry, niche products are becoming more and more important. The automobile industry has changed considerably over the past few years. No doubt: to remain competitive, instant reaction to specific customer requests is of utmost importance. In a parallel to the growing individualization of our society, the range of models available from Audi has increased as well.

The Customer
About The Customer
Audi is well known as the pioneering car manufacturer in the industry. Audi‘s press plants in Ingolstadt and Neckarsulm, Germany are equipped with the Advanced Shop Floor Management Technology by FORCAM.
The Solution

Already during production, all production-related data is available in real-time, allowing for detailed analysis. This facilitates Total Productivity Management (TPM), thus enhancing general productivity and creating important capacities that immediately process production data. FORCAM’s solution easily integrates into any ERP with special certification for SAP® allowing companies to link the shop floor - the process level with the top floor, the business planning level. FORCAM’s Advanced Shop Floor Management Technology fills the gap between machine control and SAP®ERP.

Data Collected
Fault Detection, Machine Utilization Rate, Production Efficiency
Operational Impact
  • [Efficiency Improvement - Maintenance]
    Clear and detailed error diagnosis can be conducted based on the setup of the facility.
Quantitative Benefit
  • Once Audi had implemented FORCAM’s Shop Floor Management Technology clear productivity increases of more than 20 percent were noted.

  • Audi kept six employees busy over a period of three months, which is now carried out by a single person in just one week.

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