工厂运营可见性和智能

Midea's outdated IT infrastructure in some sites could no longer keep pace with company's growth, putting operational reliability at risk. The legacy data backup system could not backup at some production sites. Some sites were still using the x86 server’s local hard disks as the backup media, resulting in limited backup size. The existing backup system was inefficient.

The leading CPG company operates several warehouses, mostly closer to the last distribution point (Large retailers). Products in various categories are packaged in specific delivery or display cartons at these facilities. As most CPG businesses consist of high volume with low margins, optimizing every operation and effective utilization of resources add up to profit margins. The key problem at these warehouses is the lack of visibility into reasons for machine breakdowns or idle time, thereby delay in delivery. The sunrise meetings lead to post-mortem of delivery issues like delay or quality. The customer wanted to implement real-time line monitoring and alert system to gain control over downtime issues and implement improvement measures.

Sigma Industrial Automation formerly specialized in creating weights and scales for the food industry when they realized their customers were doing the majority of their measurements by hand. Seeing an opportunity to expand their product offering and improve their customers’ experience, Sigma team members decided to explore the creation of wireless equipment that could send measurements to a computer. Sigma just needed a way to make a product that met their customers’ needs—and a way to do it fast.