3D 线激光扫描自动轮胎半径图案的表面缺陷检测
技术
- 分析与建模 - 过程分析
- 传感器 - 相机/视频系统
适用行业
- 汽车
适用功能
- 离散制造
用例
- 计算机视觉
服务
- 系统集成
挑战
从追求汽车保有量到追求更高品质和安全的汽车，轮胎是汽车安全的重要组成部分。
解决方案
硬件：使用3组激光轮廓传感器，1组检测胎面、宽度、纹理深度、轮径，2组检测侧面，检测明显磨损，如轮胎鼓包，3组同步传感器同步测量消除磁带抖动的影响。光纤和无线 CDMA 传输线。
- 设备宽度误差要求≤0.5mm；
- 纹理深度检测误差要求≤0.2mm
- 轮径检测误差要求≤0.5mm
- 检测频率要求：每秒1次检测
- 将已安装的传感器与胶带的安装距离设置为 650mm
软件：通过启迪自主研发的运维软件和大数据分析优势，应用方案实现对产品3D线激光扫描数据的实时采集和上报，根据数据实时智能报警后台控制中心分析模拟设置报警值。满足数字开关信号、报警信息图形和数字信号双重实时推送，图形显示、胎面3D轮廓显示、测量元素显示，为用户提供高灵敏度亮点。
运营影响
数量效益
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