MachineMetrics 帮助 Wiscon Products 提高产量并最大限度地提高生产力

威斯康产品

Wiscon Products提供先进的 CNC 车床精密车削零件，来自棒料。我们的专长是为液压、汽车、航空航天和建筑行业提供高度复杂、大批量的 CNC 精密加工零件。

Wiscon Products 很荣幸获得 IATF 16949 认证，以服务于汽车行业。

主要目标之一是数据准确性。在实施之前，他们可以查看数据，但数据从几天到一周不等。他们正在寻找能够提供实时数据的东西，这样他们就可以准确地知道生产和利用的位置。他们还想找出停机的主要原因。最重要的事情之一是设备利用率与零件目标。主轴旋转的频率与实际生产的零件数量相比如何？这对他们了解周期时间非常有价值。

最大的变化是效率。具体来说，能够可视化数据并实时对其采取行动。他们没有大量的历史数据，而有的只能被动地解决。计划和调度是重中之重。如果没有准确的数据，计划和调度就很困难。我们在设备上花费了超过 1600 万美元，但仍然觉得我们在满负荷运转。我们的生产部门总是“忙”；数据中存在差距并且无法实时显示导致滞后。

• The adoption of MachineMetrics has transformed Wiscon’s production capabilities. Management quickly realized that parts exceeding production goals drove a market opportunity to be more competitive. The company could also use real-time, actionable data to pinpoint problems concerning parts that exceeded cycle time. Teams could now see errors in quotations, process failures, training issues, and more. With access to high-quality, real-time data, Wiscon didn’t need to rely on employees to track problems manually. MachineMetrics’ native workflows and reporting enabled managers to address issues in real time, with data at their fingertips to use as a starting point for improvements in maintenance strategies or training. The company’s bottom line has seen significant improvement.

• Increase in average machine utilization by 30%
• Rise of 30% in overall capacity
• Increase in average operator productivity by 250%