MISys Manufacturing > 实例探究 > 德州制造商实现库存水平降低 50%

德州制造商实现库存水平降低 50%

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 Inventory Management Transformation at North Texas Pressure Vessels, Inc. - IoT ONE Case Study
技术
  • 功能应用 - 库存管理系统
  • 功能应用 - 仓库管理系统 (WMS)
适用行业
  • 教育
  • 生命科学
适用功能
  • 采购
  • 仓库和库存管理
用例
  • 库存管理
  • 拣选/分拣/定位
服务
  • 系统集成
  • 培训
挑战

公司没有库存管理系统。库存的价值和数量并不准确,不存在项目编号,采购使用多个电子表格来确定手头是否有足够的库存用于生产计划,库存成本不准确且不是最新的,并且无法为工作定价准确,因为缺乏库存的真实成本。

客户

北德克萨斯压力容器公司

关于客户

North Texas Pressure Vessels, Inc.的核心业务活动包括压力容器的设计和制造以及石油和天然气行业的合同焊接。我们的设计师利用最新的压力容器设计软件来开发产品,以满足个别客户的要求。

解决方案

NTPV 的团队带来了与 Symix 和 Oracle 等其他 MRP 系统合作的丰富经验。 MISys 销售代表 (Al Alessi) 进行的演示向他们展示了 MISys 具有实施有效 MRP 系统所需的功能。

NTPV 与他们的 SureStart 教练 (Darrin O'Connell) 合作,正确设置了 MISys 并培训了他们的人员。教练提供了 Excel 模板,可以轻松组织数据以上传到 MISys。他们将 19,000 个库存项目加载到系统中。 SureStart 教练花时间全面了解他们的业务,这使得实施变得更加容易。 1 月 1 日上线,以新系统开始新的一年。

运营影响
  • The implementation of MISys Manufacturing Software transformed the operations at NTPV. It enabled them to manage their Purchase Order processing in much less time and gave them total visibility into the process to identify late POs and what still needed to be issued. This allowed the purchasing agent to take on other roles, such as negotiating better terms with suppliers and proactively managing the supply chain. The new system also transformed the weekly production meetings, making them more effective by displaying the production schedule, purchasing activities, and related reports on a large TV screen. The sales department was able to more easily and accurately quote jobs by revising existing BOMs of a similar product to reflect the specifications of the new job, using current raw material costs. As a result, they could negotiate prices with greater confidence and accuracy.
数量效益
  • Reduced inventory levels from $800k to $400k inside of 14 months from going live.
  • Freed up cash has been critical to the operations of the company.
  • Enabled them to manage their PO processing in much less time.

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