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Case Studies
21
Use Case
1
Case Studies
21
Digital Twin
Digital Twin
The client looked for real-time visibility for the health status of the Early Production System.More signals were processed, and human intervention was unable to find anomalies that lead to performance abasement.The yield and profitability of the projects decreased as there was a lack of sensor intelligence or apparatus detections.
Digital Twin In Smart Factory
Digital Twin In Smart Factory
Entitles multiplex products which to be designed, imitated, and validated for multi-physics simulation, electronic design automation, and  Faststream’s software management – across various domains without the requirements of physical prototypes. Faststream creates Digital planning, simulation, and optimization of the production with automatic generation of the PLC code that generates the production digital twin. Faststream’s Digital Twin solutions are continuously fed with data from the physical product and the production amenities, which guides to the new perceptions. With the partnership of Mindsphere Faststream Technologies is Feeding back all intuitions into the complete value chain– right back to product design – generates a fully closed decision-making loop for the continuous optimization of the production and product in the real world. Technology stack:Manufacturing Execution SystemsMechatronics Concept DesignerTotally Integrated AutomationMindSphereIn Oil and Gas Company: The Client:One of the reputed consultants who took part in the designing, manufacturing of cutting-edge technology systems and products for the oil and gas industry.Profound competency across subsea, onshore/offshore, and surface projects. The Problem:The client looked for real-time visibility for the health status of the Early Production System.More signals were processed and human intervention was unable to find anomalies that lead to performance abasement.The yield and profitability of the projects decreased as there was a lack of sensor intelligence or apparatus detections.
Battery manufacturer Industrial Digital Twin
Battery manufacturer Industrial Digital Twin
For optimum control of product quality, Banner relies on a high production depth. Its 560 production employees produce nearly all the components in¬-house that they need to make finished batteries on Banner’s six assembly lines. This includes the plastic parts for the battery cases as well as the paste-filled lead oxide grids. Their production involves two to five¬ days rest in maturing chambers to create optimum current absorption and storage capacity. Banner’s ongoing success was accompanied by a continuous, organic growth of the production facilities, adding or extending hall after hall until the complex filled the site that had seemed ever so spacious when the company moved here from a smaller place in 1959. These developments led to a heterogeneous production environment. “This confronts us with significant challenges, particularly concerning intra¬logistics issues, such as scheduling for the maturing chambers,” says Franz Dorninger, technical director at Banner. “We contemplated various ways to overcome this problem, including relocating to new premises.”
Use Cases
1
Digital Twin
Digital Twin
The digital twin is a digital replica of a living or non-living physical entity. Digital twin refers to a digital replica of potential and actual physical assets (physical twin), processes, people, places, systems and devices that can be used for various purposes. The digital representation provides both the elements and the dynamics of how an object operates throughout its lifecycle. Definitions of digital twin technology emphasize two important characteristics. Firstly, each definition emphasizes the connection between the physical model and the corresponding virtual model. Secondly, this connection is established by generating real-time data using sensors to provide an evolving perspective into the current status of the physical object. The concept of the digital twin can be compared to other concepts such as cross-reality environments or co-spaces and mirror models, which aim to, by and large, synchronise part of the physical world with its cyber representation.

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