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Case Studies
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Delphi Leverages the M1 for Prototyping and Final Part Production
Delphi Leverages the M1 for Prototyping and Final Part Production
As the automotive industry continues to tighten product development timelines, compressing design time in the supplier network has been the go-to model to achieve desired results. Traditionally, to successfully address the economics of part production, Delphi has used technologies like injection molding to deliver parts at scale. The cost of tooling development and time associated has limited part production to be focused on mass-production only.
Optimizing Automotive Engine Control Modules with IoT: A Delphi Case Study
Delphi, a global leader in mobile electronics and transportation components, faced a significant challenge in the design of their automotive engine control modules (ECMs). The ECMs use silicone rubber spacers in the shape of truncated cones to ensure thermal or electrical contact between different components. These spacers press the integrated circuit (IC) against metal heat sinks to provide a conduction heat transfer path to cool the circuitry. Determining the force exerted by the spacer is critical to the design of the module. Insufficient force would not adequately cool the IC or properly secure it, resulting in premature failure due to overheating or excessive shock and vibration. Conversely, the force cannot be set too high because of constraints in the ECM housing and printed-circuit board. The challenge was to accurately represent the elastomer material so spacers could be designed to provide an optimal force against the circuit board.
Suppliers
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Delphi
Delphi
Delphi Automotive PLC is a high-technology company that integrates safer, greener and more connected solutions for the automotive sector.
Movimento - Acquired by Delphi Automotive PLC (Aptiv)
Movimento - Acquired by Delphi Automotive PLC (Aptiv)
Movimento is the undisputed leader in automotive Firmware reflashing and secure over-the-air (OTA) technology having successfully completed millions of vehicle and module updates for major OEMs and tier-one suppliers worldwide. Industry pioneers such as Bosch, Continental, Denso, Ford, GM, Jaguar Land Rover, Panasonic, Shanghai GM, and Volvo depend on Movimento technology and expertise for secure updates throughout the vehicle production lifecycle – from R&D through production to aftermarket. In business since 2003, Movimento has offices in China, Europe, Mexico, and the United States.

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