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66 case studies
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Cutting-edge Predictive Analytics for HIROTEC Group
Cutting-edge Predictive Analytics for HIROTEC Group
Cutting-edge Predictive Analytics for HIROTEC Group
ThingWorx (PTC)
Hirotec needed to ensure continuous operations and to minimize unplanned downtime in its manufacturing facilities. Unplanned downtime is costly and compromises Hirotec's ability to deliver its goods to customers on time.


Industries: Automotive
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementPredictive MaintenanceRemote Access & Control
Hardware:
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RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
ABB
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.


Industries: Automotive
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementData VisualizationPredictive Maintenance
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Rolls Out Second-Gen Automotive Switch with BroadR-Reach
Rolls Out Second-Gen Automotive Switch with BroadR-Reach
Rolls Out Second-Gen Automotive Switch with BroadR-Reach
Broadcom
Carmakers are facing the next wave of automotive connectivity. Cars will extend their reach, tapping our homes, talking to nearby cars and connecting to myriad other devices. New challenge is to meet bandwidth demands.


Industries: Automotive
Functions: Information TechnologyProduct Development
Capabilities: Asset Tracking & MonitoringData Acquisition & Management
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The Power of Virtual Reality becomes Real in Japan
The Power of Virtual Reality becomes Real in Japan
The Power of Virtual Reality becomes Real in Japan
Dell Technologies
To ensure business continuity in the event of an outage, AW Engineering (AW-E) wanted to upgrade the virtual desktop infrastructure (VDI) environment to the latest technology and build in a high level of redundancy.


Industries: Automotive
Functions: Environmental Health & SafetyInformation Technology
Capabilities: Data Acquisition & ManagementData Visualization
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No More Searching for Software
No More Searching for Software
No More Searching for Software
Auvesy
Tasks such as manual documentation and the fact that new software and hardware is constantly being integrated to the automation network makes the lives of maintenance staff difficult.


Industries: AutomotiveFast Moving Consumer Goods
Functions: Information TechnologyOperations & Maintenance
Capabilities: Data Acquisition & ManagementMass CustomizationPredictive Maintenance
Software:
Electric/Hybrid Vehicle Propulsion System
Electric/Hybrid Vehicle Propulsion System
Electric/Hybrid Vehicle Propulsion System
National Instruments
Tecnalia is experienced in the automotive sector and in the development of controllers embedded in powertrain ECUs. Implementing three models that emulate the unavailable functioning and communications electronic control units (ECUs) for an electric/hybrid vehicle propulsion system.


Industries: Automotive
Functions: Product DevelopmentQuality Assurance
Capabilities: Data Acquisition & ManagementData VisualizationPredictive Maintenance
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Asset Management helps NASCAR Drive Down Costs
Asset Management helps NASCAR Drive Down Costs
Asset Management helps NASCAR Drive Down Costs
Schneider Electric
Hendrick Motorsports wanted to coordinate information across 6 warehouses, track usage of approximately 150 components on each car and get the system up and running within four months.


Industries: Automotive
Functions: LogisticsWarehouse Management
Capabilities: Data Acquisition & ManagementInventory Management
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Transport of the Future at Heathrow
Transport of the Future at Heathrow
Transport of the Future at Heathrow
Eurotech
Ultra Global was developing a ULTra Personal Rapid Transit (PRT) system for Heathrow airport. A single board embedded computer which can provide the performance, reliability and scalability to handle PRT system's communication and security requirements is needed.


Industries: Automotive
Functions: Product Development
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementData Visualization
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The Power of Balancing Technology
The Power of Balancing Technology
The Power of Balancing Technology
Eurotech
Accurate balancing of the turbochargers used in cars and commercial vehicles is vital to ensure engine efficiency and longevity and it is carried out in both the manufacturing and remanufacturing of these units. If not measured and corrected through the balancing process, turbochargers will be noisy and in severe cases bearing failure can occur.


Industries: Automotive
Functions: Operations & MaintenanceQuality Assurance
Capabilities: Data Acquisition & ManagementData VisualizationQuality Assurance & Control
Hardware:
Driven by Data
Driven by Data
Driven by Data
Siemens
Digitalization starts with the design of a product. Maserati needs to virtually create, simulate, and test their cars in a time efficient manner. The Maserati engineers needed to manage their project collaboratively across various locations.


Industries: Automotive
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementMass CustomizationOverall Equipment Effectiveness
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IIC Industrial Digital Thread (IDT) Testbed
IIC Industrial Digital Thread (IDT) Testbed
IIC Industrial Digital Thread (IDT) Testbed
General Electric (GE)
Field engineers and service teams often lack data and digital insights needed to assess, troubleshoot, and determine work scope for the large industrial assets in performing corrective and preventative maintenance activities. QA engineers many times need to understand why a particular problem in the part is happening recurrently or why parts from suppliers don’t stack up well in the assemblies due to mismatch. The root cause is usually hidden in design, manufacturing processes, supply chain logistics or production planning. But without the right data and digital insights, it's hard to pinpoint.GOALTo collect information in the design, manufacturing, service, supply-chain setup and provide access to and intelligent analytics for industrial manufacturing and performance data, to identify the root cause easier. Such insights can improve not only service and owner/operator productivity, but also provide critical feedback to the design engineering and manufacturing operations teams for continuous improvement.


Industries: AerospaceAutomotive
Functions: Facility MaintenanceQuality Assurance
Capabilities: Data Acquisition & ManagementInfrastructure Access & SecurityQuality Assurance & Control
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Driving High Performance with SAP Business Suite
Driving High Performance with SAP Business Suite
Driving High Performance with SAP Business Suite
SAP
Engine testing is a costly and data-intensive process. And, while most engine failures occur within minutes, failed tests could not be identified until after completion, resulting in hours of lost time and resources.


Industries: Automotive
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementPredictive MaintenanceQuality Assurance & Control
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Zonar Takes the Wheel with a M2M Solution
Zonar Takes the Wheel with a M2M Solution
Zonar Takes the Wheel with a M2M Solution
AT&T
Zonar’s fleet management solutions collect, report and analyze data before, during and after a vehicle’s trip. The company needed Machine-to-Machine (M2M) connectivity to enable communication between in-vehicle devices and back-end systems. To deliver high volumes of potentially sensitive information from and to moving vehicles – and keep pace with its rapid business growth – Zonar wanted a highly secure solution that it could easily manage and that had the required national and global reach.


Industries: AutomotiveShipping
Functions: Information TechnologyLogistics
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementPredictive Maintenance
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Predictive Analytics Generates Greater ROI for Customers
Predictive Analytics Generates Greater ROI for Customers
Predictive Analytics Generates Greater ROI for Customers
Cisco
Manufacturing plants are running at a much higher capacity utilization than ever before. Often, it is a 24 hour a day, seven days a week operation. With downtime costing plants up to US$20,000 a minute, they cannot afford disruption to their processes. In fact, a single occurrence can cost a plant upwards of US$2 million.


Industries: Automotive
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementPredictive Maintenance
Software:
Services:
Smart parking in Ibiza, Spain
Smart parking in Ibiza, Spain
Smart parking in Ibiza, Spain
Urbiotica
With 133,000 inhabitants that receives more than 2 million tourists a year, this seasonal influx complicated access to the Ibiza's centre and caused congestion of vehicles looking for parking in La Marina. This affected the well-being of the population and even had a negative impact on trade and the image of the area. The project that we implemented for the local government sought to:-Speed up parking in La Marina.-Reduce vehicle flow to the centre.-Improve the quality of life and satisfaction of residents and tourists.-Promote the shopping area of the centre.


Industries: AutomotiveConstruction
Functions: Facility MaintenanceOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementData Visualization
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Parking at Shopping Centre Süd in Vienna, Austria
Parking at Shopping Centre Süd in Vienna, Austria
Parking at Shopping Centre Süd in Vienna, Austria
Urbiotica
With an influx of more than 23 million people, visitors constantly had to deal with tremendous vehicle congestion in the parking area. This meant that they would waste a lot of time looking for a parking space and become more stressed, affecting their willingness to shop. This affected satisfaction in general and they ended up looking for better and quicker parking alternatives.SCS needed to resolve the situation urgently which was causing a decline in the influx of visitors to the Shopping Centre and harming the results of the points of sale.


Industries: AutomotiveSmart City
Functions: Facility MaintenanceOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementData Visualization
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Tradition of Innovation for a Future of Success
Tradition of Innovation for a Future of Success
Tradition of Innovation for a Future of Success
SAP
Schaidt Innovations was purely a production site with no ERP IT infrastructure when started. So the company needed an ERP system and there was no time for a long, drawn-out implementation. And Schaidt did not have the resources or funding to invest in ERP IT development, customization, and support.


Industries: Automotive
Functions: LogisticsOperations & Maintenance
Capabilities: Data Acquisition & ManagementData VisualizationInventory Management
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Greater Detroit Transit Agency Monitor Bus Fleet
Greater Detroit Transit Agency Monitor Bus Fleet
Greater Detroit Transit Agency Monitor Bus Fleet
Digi
When you have up to 200 buses on the streets for 23 hours each day, it’s essential to constantly monitor your vehicles to ensure the highest levels of on-time performance and safety. For the Suburban Mobility Authority for Rapid Transit (SMART), that challenge was growing increasingly difficult as its automatic vehicle location (AVL) system aged. The AVL uses a radio network to create a two-way communication link between each vehicle and SMART’s operations center where dispatchers can monitor vehicle locations, schedule performance, and other metrics.“Our AVL was 20 years old,” explained Mel Evans, IT manager for SMART. “We were relying on a legacy analog radio network that used three leased towers and a slice of frequency that was being retired. While this infrastructure was satisfactory 20 years ago, it wasn’t keeping pace with SMART. We wanted more reporting and we wanted real-time information that we could share with our public ridership.”One option was to upgrade from analog to digital signals and increase the number of towers. Evans noted that this would be cost-prohibitive. “At approximately $1 million each, the upgrade strategy was too expensive for our agency,” he said. “It became clearer that we needed to consider a different strategy that involved an entirely new AVL solution.”


Industries: Automotive
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Driving Two Million Vehicles with Real-Time Data
Driving Two Million Vehicles with Real-Time Data
Driving Two Million Vehicles with Real-Time Data
SAP
For ARI, customer service is key. Seven global customer contact centers handle about 4 million calls annually, and this sea of daily information needs to be analyzed, which took up to two days manually, so negatively affecting service levels. With the amount of data ARI collects doubling every 14 months, their in-house ETL data warehouse limited their ability to fully help customers reduce fleet costs and gain operational efficiencies.


Industries: Automotive
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Services:
New Business Models in Maintenance
New Business Models in Maintenance
New Business Models in Maintenance
Auvesy
Everything that can be automated will be automated, and it is up to us, as people, to learn how to adjust to this developmentWith the advent of the networking of processes and the Industrial Internet of Things, IT has further cemented its place in the production facilities of modern enterprises and is now set to revolutionise the way in which maintenance is approached. The Chamber of Industry and Commerce has its hands full when it comes to making sure that vocational and training concepts both accompany and keep up with these developments. Many employees are anxious, believing that the ongoing digitalisation of the world of work will result in greater job insecurity; a general misconception which regrettably continues to abound. The fact that digitalisation is set to provide both new opportunities and challenges, and that not every workplace is in danger, is often conveniently overlooked in the surrounding hype. It’s as if history is due to repeat itself every time any major industrial revolution occurs. Production workers begin to fear for their jobs and fear of change in the workplace remains high. Nevertheless, production is subject to constant change and we must all learn to adapt. Today, it is IT, in the wake of the IIoT, which stands to replace traditional rosters and blackboards. What’s more, the advent of employees directly communicating with machines via speech in order to reset them is also fast approaching. Voice-control has already gained general acceptance, but an even greater degree of trust in technology is required. If no changes are made to the way you work, the sudden advent of digitalisation may make it appear as though things are out of place or even missing. That isn’t to suggest that there was a time in which IT didn’t exist in the realm of production; such a statement wouldn’t be true, as evidenced by the fact that, in times past, maintenance staff spent an inordinate amount of time making their rounds accompanied by a programmer’s notebook, which had different editors to program components and helped to facilitate communication between human and machine. Nevertheless, the fact remains that the networking of processes continues to generate considerable uncertainty.Customised productionThe introduction of online marketing has resulted in a large percentage of industrial production being tailored to fit the customer. Affiliate marketing allows you to find out much more about your customers, their behaviour as consumers, and the underlying motives that drive their decision making. Thus, in certain sectors, it no longer makes sense to produce products, place them in storage units, and then wait until they are sold off. Instead, it is becoming the norm to make predictions according to customer decisions or trends. By using information gathered from CRM systems, customer feedback and digital sales statistics, it is possible to determine the colours, form, and features that a customer would desire a future product to have. It is also possible to produce products in such a way that the targeted customer immediately purchases them, thus resolving the need to store the products away until such a time as they are sold. Customised production places high demands on maintenance. Common topics that are frequently brought up in addition to classical and continual improvement processes include: - Preventive Maintenance- Corrective Maintenance- Condition-related maintenanceThe umbrella term ‘predictive maintenance’ is often used to encompass the topics listed above. Predictive maintenance is a strategy that is based on real-time data taken from production. It permits you to quickly recognise and respond to problems or results which were not visible in the past, but which are now, thanks to new advances in technology (e.g. condition monitoring), immediately detectable.What does the process of networking involve?When surveying a newly digitalised production hall for the first time, the first difference that one notices is that a specific IP address has been assigned to all automated devices connected to the network, which allows for data to be received and sent. These automated devices can be completely different from each other. It does not matter. What does matter (where plant or machine controllers are involved) is the PLC (programmable logic controller). A digital network topology looks as such: sensors, drives, and actuators move things around; robots weld, solder, press and pack; and HMI/SCADA systems supervise the processes. Then there are presses, drills, machine tools, milling processes, and much more. Generally, there is a different editor used to program each type of automated device type. There are very few uniform standards when it comes to software editors and thus automation engineers cannot use the same software to program a wide range of devices. Visual programming languages in DIN EN 61131-3 are regulated, however, each editor has its own special features and they are seldom compatible. Editors continue to be further developed if only for the purpose of continuously updating them to support current operating systems. Software developers are eager to offer their customers ongoing updates, the reason for which lies in the fact that customers do not have any reason to pay for software editors that have reached the end of their development. They will only pay for new developments. For maintenance staff, this trend necessitates them to undergo constant further training in order to understand and implement the latest functions and features brought out by the software developer. In that regard, it is interesting to note that, even as the number of people present in the production hall continues to decline, the number of maintenance staff continues to grow. This stands in stark contrast to the hype about the human factor becoming an obsolete element when it comes to production; on the contrary, the human factor will continue to grow in importance, especially when it comes to fixing unplanned malfunctions and errors that may occur to the complex machines and systems during production.All visions involving the future state of digital production thus have one thing in common and that is the fact that people will continue to play a vital role: the ability to understand the complex connections between numerous machines, controllers and programs, will continue to be a sure-fire guarantee of success.


Industries: AutomotiveConstruction
Functions: Facility MaintenanceOperations & Maintenance
Capabilities: Data Acquisition & ManagementPredictive MaintenanceRemote Access & Control
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IoT Gateway Enables Faurecia to Improve Traceability for Customers
IoT Gateway Enables Faurecia to Improve Traceability for Customers
IoT Gateway Enables Faurecia to Improve Traceability for Customers
Kepware (PTC)
While Faurecia has a long track record of providing its customers with exemplary products, the increasing need to provide customers traceability for the parts it was producing motivated the company to further support these efforts. The large automotive OEMs expected Faurecia to be able to both track the process of operations and production and to make that information available on demand.For example, customers wanted to know which airbags were added to which cars, as well as detailed data characteristics about how each airbag was installed, including torque and angle of installation.


Industries: Automotive
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementOverall Equipment Effectiveness
Hardware:
Software:
The True Cost of Downtime for Manufacturers
The True Cost of Downtime for Manufacturers
The True Cost of Downtime for Manufacturers
NEC
The testing, checking and tracing of the component source is essential to produce quality products. Servicing customers when company representatives are in the field addressing possible failures. Maximum uptime. Progressive Stamping, Inc. wanted a solution that can meet all these requirements.


Industries: Automotive
Functions: Production & Manufacturing EngineeringQuality Assurance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementOverall Equipment Effectiveness
Hardware:
Services:
Microlise Drives Vehicle Telemetry Solutions
Microlise Drives Vehicle Telemetry Solutions
Microlise Drives Vehicle Telemetry Solutions
Vodafone
Microlise is among only a handful of players in the Transport Management Systems space that offer a one stop solution and service capability. Its investment in research and development needs to be underpinned by a robust, global connectivity platform, enabling the reliable transmission of data from vehicles to customers.


Industries: Automotive
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
Software:
Services:
Cummins Streamlines its Order Management Process with Infosys
Cummins Streamlines its Order Management Process with Infosys
Cummins Streamlines its Order Management Process with Infosys
Infosys
Cummins Power Generation BU launched Frontier program which will allow a common, global order-management system that will enable its customers to receive the right product at the right price at the right time.


Industries: Automotive
Functions: Information TechnologySales & Marketing
Capabilities: Data Acquisition & Management
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Services:
Real-time In-vehicle Monitoring
Real-time In-vehicle Monitoring
Real-time In-vehicle Monitoring
Vodafone
The telematic solution provides this vital premium-adjusting information. The solution also helps detect and deter vehicle or trailer theft – as soon as a theft occurs, monitoring personnel can alert the appropriate authorities, providing an exact location.“With more and more insurance companies and major fleet operators interested in monitoring driver behaviour on the grounds of road safety, efficient logistics and costs, the market for this type of device and associated e-business services is growing rapidly within Italy and the rest of Europe,” says Franco.“The insurance companies are especially interested in the pay-per-use and pay-as-you-drive applications while other organisations employ the technology for road user charging.”“One million vehicles in Italy currently carry such devices and forecasts indicate that the European market will increase tenfold by 2014.However, for our technology to work effectively, we needed a highly reliable wireless data network to carry the information between the vehicles and monitoring stations.”


Industries: AutomotiveLogistics
Functions: Environmental Health & SafetyOperations & Maintenance
Capabilities: Asset Tracking & MonitoringBilling & MonetizationData Acquisition & Management
Hardware:
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Vehicle Fleet Analytics
Vehicle Fleet Analytics
Vehicle Fleet Analytics
C3 IoT
Organizations frequently implement a maintenance strategy for their fleets of vehicles using a combination of time and usage based maintenance schedules. While effective as a whole, time and usage based schedules do not take into account driving patterns, environmental factors, and sensors currently deployed within the vehicle measuring crank voltage, ignition voltage, and acceleration, all of which have a significant influence on the overall health of the vehicle.In a typical fleet, a large percentage of road calls are related to electrical failure, with battery failure being a common cause. Battery failures result in unmet service agreement levels and costly re-adjustment of scheduled to provide replacement vehicles. To reduce the impact of unplanned maintenance, the transportation logistics company was interested in a trial of C3 Vehicle Fleet Analytics.


Industries: AutomotiveLogistics
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementData Visualization
Software:
Services:
Volkswagen V-Charge Collaboration: Driverless Valet Parking
Volkswagen V-Charge Collaboration: Driverless Valet Parking
Volkswagen V-Charge Collaboration: Driverless Valet Parking
RTI
In research programs, the compute intensity of any specific module cannot be determined ahead of time and is subject to continuous change; the ability of one compute engine to manage its load cannot be determined until runtime. The infrastructure needs to provide clear feedback when communication deadlines are not being met byconnected modules. This requires the ability to rapidly and easily reallocate modules to networked nodes. In other words, modules should be able to be reorganized around the distributed architecture without the time and effort of reconfiguring the underlying network integration. This way, researchers can stay focused on application level issues rather than dealing with system architecture problems created by changes in systems integration.


Industries: Automotive
Functions: Research & Development
Capabilities: Data Acquisition & ManagementRemote Access & Control
Software:
Services:
Jaguar Land Rover Speeds Order-to-Cash Cycle
Jaguar Land Rover Speeds Order-to-Cash Cycle
Jaguar Land Rover Speeds Order-to-Cash Cycle
Zebra Technologies
At Jaguar Land Rover, vehicles physically move around the facility for testing, configuration setting, rework and rectification, leading to a longer search time to get each vehicle to its next process facility. The main goal is to minimize the vehicles' dwell time between end of line and the delivery chain which was previously a manually intensive process. Jaguar Land Rover's goal was to build on the success of an earlier RFID project and improve the efficiency of delivering vehicles to meet dealer orders.


Industries: Automotive
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementPredictive Maintenance
Hardware:
Software:
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奥迪-生产力提升20%
奥迪-生产力提升20%
奥迪-生产力提升20%
FORCAM
作为汽车行业内一家开创性的汽车制造商,奥迪享有极高的知名度。 奥迪的冲压件厂位于德国因戈尔施塔特和内卡苏尔姆,均配备有 FORCAM 的先进车间管理技术,在部署该技术后的第一年就提高了 20% 的生产力。在汽车行业内,小众产品目前正变得日益重要。过去几年来,汽车行业已经发生了相当大的变化。毋庸置疑,要想保持竞争力,就必须对客户的特定要求作出及时反应,这一点极为重要。在我们的社会变得日益个性化的同时,奥迪提供的系列车型也有所增加。


Industries: AutomotiveMachinery
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementData VisualizationOverall Equipment Effectiveness
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Transforming Legacy Business Process with IoT
Transforming Legacy Business Process with IoT
Transforming Legacy Business Process with IoT
ThingLogix
DAS ran its operations on an aging on-premises legacy order management system, which experienced frequent outages and required regular maintenance and updates at considerable expense. The company's business processes also involved numerous manual steps that required significant staff time.


Industries: AutomotiveLogistics
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementEnvironmental Health & Safety
Software:
Services: