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806 case studies
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Leading Tools Manufacturer Transforms Operations with IoT
Leading Tools Manufacturer Transforms Operations with IoT
Leading Tools Manufacturer Transforms Operations with IoT
Cisco
Stanley Black & Decker required transparency of real-time overall equipment effectiveness and line productivity and reducing production line change over time production to schedule, reduction in actual labor costs and understanding effects of shift changes and resource shifts from line to line.


Industries: Machinery
Functions: Production & Manufacturing EngineeringQuality Assurance
Capabilities: Overall Equipment EffectivenessQuality Assurance & Control
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Premium Appliance Producer Innovates with Internet of Everything
Premium Appliance Producer Innovates with Internet of Everything
Premium Appliance Producer Innovates with Internet of Everything
Cisco
Sub-Zero wanted to launch 60 new products as scheduled, adhere to stringent quality requirements and manage issues from new supply-chain partners and increase staff productivity time and collaboration while reducing travel and costs.


Industries: Furniture & Home
Functions: Operations & MaintenanceQuality Assurance
Capabilities: Overall Equipment Effectiveness
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Enabling Connectivity across a Dispersed Landscape
Enabling Connectivity across a Dispersed Landscape
Enabling Connectivity across a Dispersed Landscape
Cisco
North West Redwater (NWR) intended to build, manage and operate a new bitumen refinery. The new refinery was being built across six square kilometers and would include over 100 contracting companies participating in the construction phase of the project. NWR wanted to provide connectivity to the 100 contracting companies over a dispersed remote area in order to simplify the contractor onboarding process, decrease operating costs, and control the project schedule.


Industries: Oil & Gas
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringInfrastructure Access & SecurityOverall Equipment Effectiveness
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Mining Firm Quadruples Production, with Internet of Everything
Mining Firm Quadruples Production, with Internet of Everything
Mining Firm Quadruples Production, with Internet of Everything
Cisco
Dundee Precious Metal’s flagship mine, in Chelopech, Bulgaria, produces a gold, copper, and silver concentrate set a goal to increase production by 30%. Dundee wanted to increase production quality and output without increasing headcount and resources, improve miner safety, and minimize cost.


Industries: Metals
Functions: Information TechnologyLogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementInfrastructure Access & Security
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Improving Asset Health Information
Improving Asset Health Information
Improving Asset Health Information
National Instruments
Unexpected downtime costs industries billions of dollars each year, and the challenges of aging assets combined with many experienced professionals at or near retirement age have companies looking at the promises of IoT technology for answers.


Industries: Fast Moving Consumer GoodsMachinery
Functions: Facility MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessPredictive Maintenance
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Time Sensitive Networking
Time Sensitive Networking
Time Sensitive Networking
National Instruments
For industrial applications such as process and machine control to run smoothly, there is a need to ensure that there is low communication latency and minimal jitter in order to meet closed loop control requirements.


Industries: Fast Moving Consumer GoodsMachinery
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Mass CustomizationOverall Equipment Effectiveness
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Controlling and Monitoring Microgrids
Controlling and Monitoring Microgrids
Controlling and Monitoring Microgrids
National Instruments
Microgrid topologies offer several advantages over large traditional grids including increased resiliency and easier integration of distributed renewables. However, some challenges such as maintaining scalability and interoperability between diffferent vendors and connectivity protocol standards are challenges that have to be overcome in order to reap the benefits of such a system.


Industries: Renewable EnergySmart Grid
Functions: Environmental Health & SafetyResearch & Development
Capabilities: Energy ManagementPredictive MaintenanceRemote Access & Control
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A Smarter Brain for Your Train…
A Smarter Brain for Your Train…
A Smarter Brain for Your Train…
Intel
Have you ever felt overloaded by too much sensory input? The results can be problematic, even risky if you’re driving at the time. The same holds true for trains, ships, oil rigs, and many other industrial assets. The data processing challenges on these complex machines are growing rapidly as the number of sensors increases; yet so are the opportunities to transform operations by using all the available data effectively. A modern locomotive, for example, has as many as 200 sensors generating more than a billion data points per second.


Industries: Rail & MetroShipping
Functions: Information TechnologyOperations & Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment EffectivenessPredictive Maintenance
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Predictive Maintenance Drives Smarter Fleet Management
Predictive Maintenance Drives Smarter Fleet Management
Predictive Maintenance Drives Smarter Fleet Management
Intel
Fleet managers are turning to predictive analytics to stay on top of maintenance and mitigate part failures before they happen. However, managing the large amount of new data generated by vehicle sensors is challenging.


Industries: Heavy VehicleLogistics
Functions: LogisticsOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData VisualizationOverall Equipment Effectiveness
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API Integration
API Integration
API Integration
ZIN Technologies
Inilex is a leader in providing mobile location based services has to perform operations on thousands of SIM cards each day. There are always new customers that needs their SIMs activated and some require suspension of services, and similarly some would want to have their services resumed. Having all these operations performed at their own end was a challenge for Inilex. They had to design a complete CRM and billing system to perform all these operations. And because of increasing number of customers, it had to be scalable enough as well.


Industries: LogisticsShipping
Functions: Information TechnologySales & Marketing
Capabilities: Billing & MonetizationData Acquisition & Management
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AWS Migration
AWS Migration
AWS Migration
ZIN Technologies
Due to its ever increasing customers and connections Wyless required more scalability and efficiency but definitely at a cheaper cost. Usage records & calculations for more than 2 million connections does not reside in gigabyte of space, it requires terabytes of space. Where connectivity is the key to your success or failure in business, you don’t want your machines to be responsible for slow response. Wyless had all of its servers managed at another hosting. Ex-Hosting became non-scalable to support the ever-expanding needs of expansion Wyless required. But moving instance from Ex-hosting was the biggest challenge. Wyless had issues of stability, network availability, scalability & OS. Resulting in not able to scale up the resources like Disk, CPU and Ram without incurring downtime.


Industries: Healthcare
Functions: Information Technology
Capabilities: Data Acquisition & Management
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Customized Price Plans
Customized Price Plans
Customized Price Plans
ZIN Technologies
Bosch security systems have quite a good number of resellers through which they sell security devices. For all of their security devices they have pre-installed SIMs/CDMA's in them. For each customer to have its own login and competitive prices for each operator was a big challenge. They offer the same services for each customer and therefore every customer spends the same amount of money for each device.


Industries: Machinery
Functions: Product DevelopmentSales & Marketing
Capabilities: Billing & MonetizationData Acquisition & Management
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Improving Vending Machine Profitability with the Internet of Things (IoT)
Improving Vending Machine Profitability with the Internet of Things (IoT)
Improving Vending Machine Profitability with the Internet of Things (IoT)
Intel
The vending industry is undergoing a sea change, taking advantage of new technologies to go beyond just delivering snacks to creating a new retail location. Intelligent vending machines can be found in many public locations as well as company facilities, selling different types of goods and services, including even computer accessories, gold bars, tickets, and office supplies. With increasing sophistication, they may also provide time- and location-based data pertaining to sales, inventory, and customer preferences. But at the end of the day, vending machine operators know greater profitability is driven by higher sales and lower operating costs.


Industries: Food & Beverage
Functions: Information TechnologyOperations & Maintenance
Capabilities: Data Acquisition & ManagementOverall Equipment Effectiveness
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Connection Listing
Connection Listing
Connection Listing
ZIN Technologies
Bosch security systems offer solutions with pre-installed connections in it, which is tested once before it’s made available for sale. Now when they have sold the solution they had to made sure its working and there is no loss in connectivity. Bosch security due to its nature of business has to keep track of where the said device is installed so they can troubleshoot in case of any issues. Now to keep track of more than 10,000 devices is a hard thing if you do not have any reference against devices. Bosch needed a solution where they can add information against each connection about its specific location and could see at a single glance if it's working or not.


Industries: Computer & Personal ElectronicsMachinery
Functions: Product Development
Capabilities: Data Acquisition & ManagementData Visualization
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Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Eco-Friendly, Engaging SAVORTEX Transforms the IoT
Intel
Of the 70 million corporate washrooms, 20 percent are equipped with environmentally unfriendly, inefficient, and unhygienic hand-dryers and around 80 percent offer expensive paper towels that create three million tons of waste. As such, reducing building management costs, boosting facility efficiencies, and cutting energy use is very lucrative. SAVORTEX has built the world's first IoT-enabled messaging hand-dryer to disrupt this inefficient sector and transform corporate washrooms into smart spaces. Built on Intel® technology, the SAVORTEX AdDryer* uses the Internet of Things (IoT) to deliver waste savings, alert cleaners to washroom needs based on usage, and engage consumers with tailored, high-definition video messages, allowing enterprises to transform costly commercial washrooms into connected, hygienic, and sustainable revenue-producing assets.ChallengesIngrained issues: High costs, inefficient maintenance, and energy consumption in washrooms make them difficult to manage. SAVORTEX wanted to solve multiple problems at once.Excessive waste: The prevalent drying choice of expensive paper towels significantly impacts the environment in both manufacture and disposal.Status quo: Conventional brushed-motor hand-dryers are energy-hungry and have a short life-expectancy so are costly to run, but finding budget to deploy new solutions on the necessary scale can be difficult.


Industries: ConstructionFurniture & Home
Functions: Environmental Health & SafetyProduct Development
Capabilities: Asset Tracking & MonitoringData VisualizationRemote Access & Control
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Robot Saves Money and Time for U.S. Itech
Robot Saves Money and Time for U.S. Itech
Robot Saves Money and Time for U.S. Itech
ABB
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.


Industries: Medical EquipmentPlastics & Rubber
Functions: Production & Manufacturing Engineering
Capabilities: Overall Equipment EffectivenessQuality Assurance & Control
Hardware:
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Plastic Spoons Case study: Injection Moulding
Plastic Spoons Case study: Injection Moulding
Plastic Spoons Case study: Injection Moulding
ABB
In order to meet customer expectations by supplying a wide variety of packaging units, from 36 to 1000 spoons per package, a new production and packaging line needed to be built. DeSter wanted to achieve higher production capacity, lower cycle time and a high degree of operator friendliness with this new production line.


Industries: Plastics & Rubber
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Overall Equipment EffectivenessQuality Assurance & Control
Hardware:
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RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
RobotStudio Case Study: Benteler Automobiltechnik
ABB
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.


Industries: Automotive
Functions: Product DevelopmentProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementData VisualizationPredictive Maintenance
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Wearables for Connected Workers
Wearables for Connected Workers
Wearables for Connected Workers
Intel
Together, Honeywell and Intel have developed a IoT proof of concept (PoC) for the Connected Worker. The Connected Worker can take many forms - factory laborer, mine worker, first responder, firefighters and more. For each environment and worker role, a different selection of sensors may be appropriate to provide the most meaningful IoT-fueled dataset to represent that individual worker asset.As with most IoT solutions, it is critical to avoid being overwhelmed by a steady stream of meaningless data. Rather, it is essential to send select actionable intelligence to the cloud for visualization and customized alert notifications.The downside is that data from individual wearable devices - if viewed independently - can potentially cause false alarms and contribute to inefficiencies in a manpower as a result. Fusing sensor technology with big data processing (hub/gateway), analytics - all in the cloud - is the key to improving local intelligence as well as remote visualization of actionable intelligence.


Industries: Machinery
Functions: Environmental Health & SafetyHuman Resources
Capabilities: Data Acquisition & ManagementEnvironmental Health & SafetyRemote Access & Control
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Revolutionary Care When and Where it is needed
Revolutionary Care When and Where it is needed
Revolutionary Care When and Where it is needed
Cisco
VITAS sees mobile technology as the key to better connecting patients and caregivers. “Mobile technology will allow us to communicate information and route caregivers quickly and efficiently,” says Patrick Hale, senior vice-president and CIO at VITAS. “But before attempting revolutionary work, we needed to lay down the infrastructure.”Due to fast growth, the company lacked a strong, consolidated network. By standardizing on Cisco network and communication solutions, VITAS gains the stability and visibility that it needs to introduce new applications that bring together patients, families, and top-quality healthcare services.


Industries: Healthcare
Functions: Information TechnologyLogistics
Capabilities: Data Acquisition & Management
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Driving Digital Transformation: Emerald
Driving Digital Transformation: Emerald
Driving Digital Transformation: Emerald
Cisco
Emerald worked with Cisco to shrink the time to production for its manufacturing process automation system. The leadership team sought self-deployed solutions that would drastically decrease installation time, reduce complexity, and increase security.


Industries: Machinery
Functions: Operations & MaintenanceProduct Development
Capabilities: Infrastructure Access & SecurityOverall Equipment Effectiveness
Hardware:
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Driving Digital Transformation: Lordan
Driving Digital Transformation: Lordan
Driving Digital Transformation: Lordan
Cisco
Lordan needed a manufacturing automation system that could identify bottlenecks, reduce downtime and waste, and improve overall equipment effectiveness (OEE). Requirements included the ability to view overall throughput and track mission-critical manufacturing information in real time directly from the production floor, rather than rely on periodical assessments.


Industries: Machinery
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Asset Tracking & MonitoringOverall Equipment EffectivenessQuality Assurance & Control
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A Smoother Ride on the Austrian Autobahn
A Smoother Ride on the Austrian Autobahn
A Smoother Ride on the Austrian Autobahn
Cisco
By connecting thousands of sensors to an extensive network, Austria's autobahn corporation, ASFINAG, has created a smart highway designed to clear traffic jams before they happen. Through the Internet of Everything, ASFINAG gets the data needed to keep roads safe and drivers happy.Challenge:• Gain data on road, traffic, and weather conditions• Communicate accurate information to drivers


Industries: Smart City
Functions: Environmental Health & SafetyOperations & Maintenance
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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Digital Manufacturing Powers a Better Way to Build Trucks
Digital Manufacturing Powers a Better Way to Build Trucks
Digital Manufacturing Powers a Better Way to Build Trucks
Cisco
• Deliver customized vehicles for consumers, better and faster • Control costs by boosting manufacturing efficiency • Improve agility and scalability to support innovation and future production needs


Industries: AutomotiveHeavy Vehicle
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData VisualizationMass Customization
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Driving Digital Transformation: Mazak Corporation
Driving Digital Transformation: Mazak Corporation
Driving Digital Transformation: Mazak Corporation
Cisco
Mazak required a common, standards-based method to securely connect and derive value from the rich, raw data in its machine tools. An advanced security system suitable for IT and operations technology (OT) was necessary to protect from both internal and external attackers. The application needed to run on the network infrastructure on the factory floor, immediately transforming process, overall equipment effectiveness (OEE), and sensor data. The fog application needed to support the MTConnect specification for integration with existing systems and sensors. Real-time analytics were required to process high frequency vibration, temperature, coolant, and sound inputs to inform operator action and drive business support systems.


Industries: Machinery
Functions: Information TechnologyProduct Development
Capabilities: Infrastructure Access & SecurityOverall Equipment Effectiveness
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Enabling Next Generation Demand Response Based Power Distribution
Enabling Next Generation Demand Response Based Power Distribution
Enabling Next Generation Demand Response Based Power Distribution
Zenodys
There are many sources of electricity available nowadays. In addition to a number of Utility distributors, there is also sun, wind, various co-generation options, etc. Power can also be stored in batteries, facilities or cars. However each of those sources has it’s specifics – the sun doesn’t always shine and wind doesn’t always blow, a battery can get empty… Utility grid is always available, however, power from the grid may be expensive. The challenge that we face next is – how to use those power sources to get the most of them and to justify the investment.


Industries: Renewable Energy
Functions: Facility Maintenance
Capabilities: Energy Management
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Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Honeywell
Tata was facing data accessibility challenges in the cement plant control room tapping signals from remote process control areas and other distant locations, including the gas scrubber. Tata needed a wireless solution to extend its control network securely to remote locations that would also provide seamless communication with existing control applications.


Industries: Chemicals
Functions: Operations & MaintenanceProduction & Manufacturing Engineering
Capabilities: Data Acquisition & ManagementData VisualizationOverall Equipment Effectiveness
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Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Hydro Utility Builds Foundation for Powerful Efficiencies and Protection
Cisco
As the main British Columbia electric distributor, BC Hydro provides 1.9 million residential, commercial, and industrial customers with energy. The hydro utility transformed to a digital business with Cisco connected networking, security, and smart grid solutions.• Deliver reliable, high-quality services• Enable remote automation and monitoring• Connect applications over a common networking infrastructure


Industries: Renewable Energy
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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SCADA Cyber Security Vulnerability Assessment
SCADA Cyber Security Vulnerability Assessment
SCADA Cyber Security Vulnerability Assessment
Honeywell
A U.S. power company employed regularly-recurring audits of various controls, systems and programs. However, when it came to a SCADA-based cyber security vulnerability assessment, the in-house audit team did not possess the specific combination of process control experience and cyber security risks. They realized they required a third-party expert with a unique combination of knowledge of the two worlds.


Industries: Smart Grid
Functions: Information Technology
Capabilities: Data Acquisition & ManagementInfrastructure Access & Security
Services:
Transforming Public Transit in Austria
Transforming Public Transit in Austria
Transforming Public Transit in Austria
Cisco
• Enhance safety for trams and passengers• Deliver an innovative passenger experience• Improve operational efficiency with better insight


Industries: Rail & Metro
Functions: Operations & MaintenanceProduct Development
Capabilities: Asset Tracking & MonitoringData Acquisition & ManagementRemote Access & Control
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