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3 case studies
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Controlling and Monitoring Tobacco Plants in China
Controlling and Monitoring Tobacco Plants in China
Without the aid of computers, calculating production volume in a tobacco plant is troublesome and error-prone. PC-based monitoring systems that automatically collect production data and keep records can greatly improve in-factory logistics management and machinery maintenance. Combined with the use of networking communications, a Manufacture Executive System (MES) can be developed to improve the overall management of the factory. Our customer is a branded tobacco producer in China. When they came to Advantech, their production lines were already automated with the deployment of Programmable Logic Controllers (PLCs). However, they were still dependent on manual labor to count the amount of cigarettes and other materials, and their engineers had to manually check and record the data-logs stored in the PLCs to produce analyses for repair and maintenance purposes. But with Advantech’s PC-based monitoring machines, installed next to manufacturing machines, related data is shown on touch screens and transmitted to the control center, helping to reduce errors and improve management efficiency.
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Monitoring and Controlling Automatic Mixing and Dispensing Machines
Monitoring and Controlling Automatic Mixing and Dispensing Machines
As technology advances, textile manufacturing has been transformed from a labor-intensive to a partially or fully automated industry. Automation is significant in all segments of textile production - from spinning to printing, and textile machinery manufacturers are constantly searching for new technologies and automation processes will increase the productivity of their machines. The color paste mixing and dispensing machine is an essential part of the printing and dyeing process. With the advantage of automatically computerized controls and database management, the system can significantly improve its dispensing precision, working efficiency and production quality as well as reducing material consumption.
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Automatic Vision Inspection Solution for Product Traceability
Automatic Vision Inspection Solution for Product Traceability
With greater market demand for food safety, traceability is receiving increasingly more attention in the food and beverage industry as well as the packaging industry. One of the world's leading providers of beverage containers required a system to identify bar codes and alphanumeric characters on ink-jet-printed labels at a run rate of 7 units and minimum 99.9% accuracy. Since there were few engineers in the factory, the customer sought to implement a reliable system with an easy-to-use GUI for workers with a less technical background.
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