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Predictive Maintenance for Gas Pipeline Compressors - Rovisys Industrial IoT Case Study
Predictive Maintenance for Gas Pipeline Compressors
CPG had a compression asset failure that interrupted service and had the potential to create customer dissatisfaction.
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Condition Based Monitoring for Industrial Systems - Advantech B+B SmartWorx Industrial IoT Case Study
Condition Based Monitoring for Industrial Systems
A large construction aggregate plant operates 10 high horsepower Secondary Crusher Drive Motors and associated conveyor belts, producing 600 tons of product per hour. All heavy equipment requires maintenance, but the aggregate producer’s costs were greatly magnified any time that the necessary maintenance was unplanned and unscheduled. The product must be supplied to the customers on a tight time schedule to fulfill contracts, avoid penalties, and prevent the loss of future business. Furthermore, a sudden failure in one of the drive motors would cause rock to pile up in unwanted locations, extending the downtime and increasing the costs.Clearly, preventative maintenance was preferable to unexpected failures. So, twice each year, the company brought in an outside vendor to attach sensors to the motors, do vibration studies, measure bearing temperatures and attempt to assess the health of the motors. But that wasn’t enough. Unexpected breakdowns continued to occur. The aggregate producer decided to upgrade to a Condition Based Monitoring (CBM) sensor system that could continually monitor the motors in real time, apply data analytics to detect changes in motor behavior before they developed into major problems, and alert maintenance staff via email or text, anywhere they happened to be.A wired sensor network would have been cost prohibitive. An aggregate plant has numerous heavy vehicles moving around, so any cabling would have to be protected. But the plant covers 400 acres, and the cable would have to be trenched to numerous locations. Cable wasn’t going to work. The aggregate producer needed a wireless solution.
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Proactive Maintenance Saving Millions of Dollars -  Industrial IoT Case Study
Proactive Maintenance Saving Millions of Dollars
One of the world’s largest exploration and production companies was operating as leanly as possible given the prolonged slump in oil prices. As such, an operational parameter wasn’t effectively monitored and equipment failure went unnoticed in the machines.
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Planned Maintenance for Power Generating Company - Veros Systems Industrial IoT Case Study
Planned Maintenance for Power Generating Company
Having no unplanned outages in multi-unit power plants throughout the late spring, the summer and the early fall months is challenging in the hot Texas weather. An unplanned outage during these months could mean having to purchase replacement power at spot market prices, which could be spiking during the outage. Knowing when and for how long to overload the equipment in power plants is a significant part of operating strategy. Operators need accurate estimates of motor driven pump and fan loading levels to determine operating limits.
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Waterford Township Improves Maintenance Consistency and Efficiency - GE Digital (GE) Industrial IoT Case Study
Waterford Township Improves Maintenance Consistency and Efficiency
Waterford Township has been faced with losing a significant number of DPW staff, some with more than three decades of water and wastewater knowledge, to retirement. The company began to search for a solution that would like real-time operational data from its SCADA systems to its CMMS and DMS to create standard operating procedures and work orders automatically when conditions were met in defined workflow procedures. One key aspect of the project was to get operating procedures standardized and in a format where staff in the field, who might not be familiar with the system, could follow the necessary steps to correct the issue.
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