Accelerating the
Industrial Internet of Things

29% Energy Savings with Industrial Optimisation

29% Energy Savings with Industrial Optimisation

ionSign Oy ionSign Oy
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OVERVIEW
A leading global Chinese LCD panel manufacturer needed to ramp up cost competitiveness and carbon footprint. It needed to cut down on the 47 GWh of annual electrical energy used for compressed air production at the manufacturing site.
ionSign's client, Enersize has over 35 years' experience of providing systematic compressed air systems (CAS) energy efficiency optimisation. The Chinese LCD panel manufacturer is one of Enersize's clients.
Essentially with the data gained by three ionSign's Gluon GMU191 units, Enersize planned and employed optimisation measures, passing on significant savings to the Chinese LCD panel manufacturer. Within 5 months of kick-off, Enersize had delivered energy savings of 15%. Further optimisation measures have been planned already to drive energy savings to 29% over the next 12 months.
Crucial elements of the compressed air system including energy consumption, pressure, flow and dew point in key process locations.
IOT
Mature (technology has been on the market for >5 years)
OPERATIONAL IMPACT
Systematically and continuously improved energy efficiency
Transparency – real-time status view anywhere
Energy efficiency training for staff by Enersize
QUANTITATIVE BENEFIT
Significant financial savings – 15% within the first 5 months
No capital investment
Significant improvement in carbon footprint
TECHNOLOGY
IOT SNAPSHOT
The IoT ONE Radar indicates the mix of hardware, software and services used in an IoT solution.
Hardware
Sensors transform energy into electrical data; they are the eyes and ears of IoT. Actuators transform electrical data into energy; they are the muscle of IoT.
Technologies that enable legacy devices and other systems to connect to the IoT. They integrate technologies and protocols for networking.
Products used by end users that contain IoT technologies. Examples include enabled equipment, wearables, hand-held scanners, and tracking devices.
Software
Services
System integrators link IoT component subsystems, customize solutions, and ensure that IoT systems communicate with existing operational systems.
IoT data management consultancies help to make sense of big data, decide which data to maintain and for how long, and troubleshoot IT issues.
IoT hardware consultancies provide services such as solution specification, product design, connectivity setup, and partner identification.
IoT software consultancies support the development of data analytics, visualization solutions, and platforms, as well as integration into embedded systems.
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